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Kawasaki Ninja 250R EX250 2010 Repair Service Manual

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$133.00
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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250 Year: 2010 Generation Generation: Third Generation (EX250J/K) Codes Chassis Code: EX250K 👋 Introduction Market Position Target Audience: Targeted primarily at professional motorcycle technicians, but also provides sufficient data for competent DIY mechanics performing repairs and maintenance. Skill Level Required: Assumes basic knowledge in electrical and mechanical concepts. Advises against complicated repairs for those lacking foundational knowledge. Key Features Content Scope: Covers topics typically found in factory service manuals and owner's manuals, offering a comprehensive reference. Learning Methodology: Designed to guide users through fundamentals step-by-step, imparting factory-trained technician knowledge. Delivery Method: Instant Download, providing immediate access to repair information. 📋 Manual Details Coverage Areas Primary Coverage: Repair and maintenance of the Kawasaki Ninja 250R EX250 for the 2010 model year. Secondary Coverage: Includes procedures suitable for both professional technicians and advanced DIY mechanics. Page Count Page Count: Estimated 400-600 pages (typical for this type of comprehensive service manual, exact count not provided). Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, valve adjustment, timing, piston/ring replacement, crankshaft, camshafts. Fuel System: Carburetor servicing (cleaning, adjustment, synchronization), fuel pump, fuel filter, fuel tank. Cooling System: Radiator, fan, thermostat, coolant flow, pressure testing. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), inspection and replacement. Transmission: Clutch operation, gearbox disassembly, inspection, reassembly, gear ratios, shifting mechanism. Drivetrain: Final drive chain maintenance, adjustment, sprocket inspection and replacement. Brakes: Front and rear brake caliper servicing, master cylinder, brake lines, fluid replacement, bleeding, pad and disc inspection/replacement. Suspension: Front fork disassembly, servicing, oil changes, seal replacement, rear shock absorber inspection and adjustment. Steering: Handlebar, steering stem bearings, inspection and lubrication. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system (spark plugs, ignition coils), lighting, starting system, instrumentation. Frame And Bodywork: Chassis inspection, fairing removal/installation, seat, fuel tank, fenders. Troubleshooting: Diagnostic charts, common problems and solutions for various systems. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points. Disassembly Assembly: Detailed step-by-step instructions for component removal and reinstallation. Cleaning: Specific cleaning procedures for components like carburetors and engine parts. Repair Procedures: Comprehensive instructions for repairing all major vehicle systems. Technical Specifications: Detailed torque values, clearances, fluid capacities, and electrical specifications. Technical Depth Depth: Factory-level diagnostic and repair procedures, suitable for advanced DIY and professional mechanics. Covers detailed internal engine work, electrical troubleshooting, and chassis component overhaul. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable. Allows for high-quality printing of individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Usability Zoom Functionality: YES (Allows zooming in/out for detailed viewing of illustrations and text). Searchability: Implied through PDF format, allowing text searching if the PDF is text-based. Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential archive extraction). Compatibility Operating Systems: Compatible with All Versions of Windows & Mac. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, parallel-twin Displacement: 249 cc (15.2 cu in) Bore X Stroke: 62.0 x 41.2 mm (2.44 x 1.62 in) Compression Ratio: 11.7:1 Performance Horsepower: Approx. 30-32 HP (at crankshaft, varies slightly by region/tuning) Torque: Approx. 17-19 lb-ft (at crankshaft, varies slightly by region/tuning) Fuel System Fuel Delivery: Dual Keihin CVK30 carburetors Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: Digital CDI with electronic advance Lubrication Oil Capacity: 1.7 L (1.8 US qt) with filter change Recommended Oil: SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain 📐 Dimensions Exterior Length: 2005 mm (78.9 in) Width: 720 mm (28.3 in) Height: 1105 mm (43.5 in) Wheelbase: 1370 mm (53.9 in) Weights Dry Weight: 151 kg (332.9 lbs) Wet Weight: Approx. 169 kg (372.6 lbs) (with all fluids) Ground Clearance: 155 mm (6.1 in) Seat Height: 780 mm (30.7 in) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically subjected to standardized crash test ratings like automobiles). Active Features Braking System: Standard front disc brake, rear drum brake (ABS was not a common option for this model). Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator). Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil And Filter Change: Recommended every 4,000 miles (6,000 km) or 6 months, whichever comes first. Air Filter Cleaning: Recommended every 8,000 miles (12,000 km), replace as needed. Spark Plug Replacement: Recommended every 12,000 miles (20,000 km). Valve Clearance Check: Recommended every 16,000 miles (24,000 km). Chain...
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Kawasaki Ninja 250R EX250 2010 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250
Year:
2010
Generation
Generation:
Third Generation (EX250J/K)
Codes
Chassis Code:
EX250K
👋 Introduction
Market Position
Target Audience:
Targeted primarily at professional motorcycle technicians, but also provides sufficient data for competent DIY mechanics performing repairs and maintenance.
Skill Level Required:
Assumes basic knowledge in electrical and mechanical concepts. Advises against complicated repairs for those lacking foundational knowledge.
Key Features
Content Scope:
Covers topics typically found in factory service manuals and owner's manuals, offering a comprehensive reference.
Learning Methodology:
Designed to guide users through fundamentals step-by-step, imparting factory-trained technician knowledge.
Delivery Method:
Instant Download, providing immediate access to repair information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and maintenance of the Kawasaki Ninja 250R EX250 for the 2010 model year.
Secondary Coverage:
Includes procedures suitable for both professional technicians and advanced DIY mechanics.
Page Count
Page Count:
Estimated 400-600 pages (typical for this type of comprehensive service manual, exact count not provided).
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, overhaul, valve adjustment, timing, piston/ring replacement, crankshaft, camshafts.
Fuel System:
Carburetor servicing (cleaning, adjustment, synchronization), fuel pump, fuel filter, fuel tank.
Cooling System:
Radiator, fan, thermostat, coolant flow, pressure testing.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), inspection and replacement.
Transmission:
Clutch operation, gearbox disassembly, inspection, reassembly, gear ratios, shifting mechanism.
Drivetrain:
Final drive chain maintenance, adjustment, sprocket inspection and replacement.
Brakes:
Front and rear brake caliper servicing, master cylinder, brake lines, fluid replacement, bleeding, pad and disc inspection/replacement.
Suspension:
Front fork disassembly, servicing, oil changes, seal replacement, rear shock absorber inspection and adjustment.
Steering:
Handlebar, steering stem bearings, inspection and lubrication.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system (spark plugs, ignition coils), lighting, starting system, instrumentation.
Frame And Bodywork:
Chassis inspection, fairing removal/installation, seat, fuel tank, fenders.
Troubleshooting:
Diagnostic charts, common problems and solutions for various systems.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.
Disassembly Assembly:
Detailed step-by-step instructions for component removal and reinstallation.
Cleaning:
Specific cleaning procedures for components like carburetors and engine parts.
Repair Procedures:
Comprehensive instructions for repairing all major vehicle systems.
Technical Specifications:
Detailed torque values, clearances, fluid capacities, and electrical specifications.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for advanced DIY and professional mechanics. Covers detailed internal engine work, electrical troubleshooting, and chassis component overhaul.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable. Allows for high-quality printing of individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Usability
Zoom Functionality:
YES (Allows zooming in/out for detailed viewing of illustrations and text).
Searchability:
Implied through PDF format, allowing text searching if the PDF is text-based.
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction).
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, DOHC, parallel-twin
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
62.0 x 41.2 mm (2.44 x 1.62 in)
Compression Ratio:
11.7:1
Performance
Horsepower:
Approx. 30-32 HP (at crankshaft, varies slightly by region/tuning)
Torque:
Approx. 17-19 lb-ft (at crankshaft, varies slightly by region/tuning)
Fuel System
Fuel Delivery:
Dual Keihin CVK30 carburetors
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
Digital CDI with electronic advance
Lubrication
Oil Capacity:
1.7 L (1.8 US qt) with filter change
Recommended Oil:
SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
2005 mm (78.9 in)
Width:
720 mm (28.3 in)
Height:
1105 mm (43.5 in)
Wheelbase:
1370 mm (53.9 in)
Weights
Dry Weight:
151 kg (332.9 lbs)
Wet Weight:
Approx. 169 kg (372.6 lbs) (with all fluids)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
780 mm (30.7 in)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically subjected to standardized crash test ratings like automobiles).
Active Features
Braking System:
Standard front disc brake, rear drum brake (ABS was not a common option for this model).
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Recommended every 4,000 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Cleaning:
Recommended every 8,000 miles (12,000 km), replace as needed.
Spark Plug Replacement:
Recommended every 12,000 miles (20,000 km).
Valve Clearance Check:
Recommended every 16,000 miles (24,000 km).
Chain Lubrication And Adjustment:
Every 1,000 miles (1,600 km) or as needed, check tension.
Fluid Specifications
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water. Kawasaki recommends KLC coolant.
Brake Fluid:
DOT 4
Fork Oil:
SAE 10W (Capacity: 435 ml per fork leg)
Known Issues
Common Issues:
Carburetor synchronization can drift over time requiring periodic adjustment. Clutch cable adjustment may be needed. Some owners report minor electrical gremlins with age, particularly related to connectors.
Recommended Maintenance:
Regular cleaning and lubing of the chain is crucial for drivetrain longevity. Checking brake fluid level and condition is essential for safety.
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. is a Japanese conglomerate known for its motorcycles, heavy equipment, aerospace, and defense products. The 'Ninja' moniker signifies performance and sportiness.
Model Evolution
Ninja 250R Evolution:
The Ninja 250R has a long lineage, originating from the GPZ250. The EX250 platform, including the 2010 model, represents a refinement of this successful entry-level sportbike, known for its reliability and ease of use.
Production
Production Years:
The EX250 platform has seen continuous production with updates through various generations, with the 2010 model being part of the third generation.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While the Ninja 250R itself may not have specific award mentions for the 2010 model year, it has consistently been recognized as a top-tier entry-level sportbike for its balance of performance, reliability, and affordability.
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