🏷️ Basic Information Identification Make: Kawasaki Model: Z750 Year: 2010 Product Name: Kawasaki Z750 2010 Repair Service Manual PDF Download Codes Platform Code: ZR750LBF 👋 Introduction Market Position Segment: Middleweight Naked Sportbike Competitors: Yamaha FZ6R, Suzuki SV650, Honda CBF600 Key Features Engine Type: Inline-four cylinder, DOHC, 16-valve Design Philosophy: Sporty performance with everyday usability and aggressive styling. Handling: Known for its agile handling characteristics and comfortable riding position for its class. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting Target Audience: Professional Technicians, Experienced DIY Mechanics Page Count Estimated Pages: Approximately 400-500 pages (typical for this class of manual) Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, tuning, diagnostics, lubrication, cooling system, fuel injection system. Transmission: Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication. Chassis: Frame inspection and repair, suspension system (front forks, rear shock absorber), steering system. Electrical: Ignition system, starting system, charging system, lighting system, instrumentation, wiring diagrams, ECU diagnostics. Brakes: Front and rear brake systems (hydraulic circuits, caliper maintenance, disc inspection, master cylinder overhaul), ABS system (if equipped). Fuel System: Fuel tank, fuel pump, injectors, fuel pressure regulator, evaporative emission control system. Exhaust System: Catalytic converter, mufflers, exhaust pipe maintenance. Wheels Tires: Wheel bearing inspection and replacement, tire pressure recommendations, rim specifications. Procedures Included Maintenance: Regular service intervals, oil change procedures, filter replacement, chain adjustment, brake fluid replacement, coolant replacement. Troubleshooting: Diagnostic flowcharts for common problems, fault code interpretation, symptom-based troubleshooting. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Adjustment: Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment. Rebuilds: Engine overhaul, carburetor rebuild (if applicable to specific market variants), brake caliper rebuild. Wiring Diagrams: Detailed electrical system wiring diagrams for accurate troubleshooting and repair. Torque Specifications: All critical fastener torque specifications for engine, chassis, and bodywork components. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and component overhauls, including diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Quality: High-resolution scans suitable for printing detailed diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four valves per cylinder inline-four Displacement: 749 cc Bore X Stroke: 71.0 x 47.0 mm Compression Ratio: 11.5:1 Power Output: Approximately 104 hp (76.5 kW) at 10,000 rpm (claimed) Torque Output: Approximately 77.7 Nm (57.3 lb-ft) at 8,000 rpm (claimed) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual throttle valves Fuel Type: Unleaded premium gasoline Fuel Tank Capacity: 17 Liters (4.5 US gal) 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet multi-disc, manual Features Final Drive: Sealed chain 📐 Dimensions Exterior Length: 2,105 mm (82.9 in) Width: 785 mm (30.9 in) Height: 1,075 mm (42.3 in) Wheelbase: 1,440 mm (56.7 in) Ground Clearance: 155 mm (6.1 in) Weights Dry Weight: 198 kg (436.5 lbs) Curb Weight: 219 kg (482.8 lbs) (approximate) 🛡️ Safety Features Ratings ABS: Available as an option on some market variants. Active Features Brakes: Dual 300mm petal discs with four-piston calipers (front), Single 250mm petal disc with two-piston caliper (rear). Passive Features Lighting: Halogen headlamp, LED taillight. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, indicator lights. Driver Assistance ABS: Optional Anti-lock Braking System available on certain trims. Connectivity ECU: Engine Control Unit (ECU) manages fuel injection and ignition timing. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 miles (10,000 km) or 12 months, whichever comes first. Valve Clearance: First check at 12,000 miles (20,000 km), then every 24,000 miles (40,000 km). Spark Plugs: Replace every 12,000 miles (20,000 km) or as per manual recommendation. Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher, JASO MA certified. Coolant: Ethylene glycol-based coolant with demineralized water (50:50 mixture). Brake Fluid: DOT 4 Fork Oil: Kawasaki KHL15-10 or equivalent SAE 10W fork oil. Transmission Oil: Refer to manual, typically SAE 80 hypoid gear oil for the final drive (if shaft drive, which Z750 is not) or specified gearbox oil for internal transmission. Known Issues Typical Wear Items: Chain and sprockets, brake pads, tires, clutch plates (with high mileage). Potential Electrical: Regulator/rectifier issues can occur on some Kawasaki models, though less prevalent on this specific generation. Engine Performance: Some riders report a slight hesitation or flat spot in the power delivery in specific RPM ranges, often addressable with ECU remapping or tuning. 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki has a long history of producing high-performance motorcycles across various categories, known for their engineering prowess and inline-four engines. Model Evolution Z Series: The Z750 is part of Kawasaki's Z lineage, a line of naked...
Diagnostic flowcharts for common problems, fault code interpretation, symptom-based troubleshooting.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Adjustment:
Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment.
Rebuilds:
Engine overhaul, carburetor rebuild (if applicable to specific market variants), brake caliper rebuild.
Wiring Diagrams:
Detailed electrical system wiring diagrams for accurate troubleshooting and repair.
Torque Specifications:
All critical fastener torque specifications for engine, chassis, and bodywork components.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and component overhauls, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Quality:
High-resolution scans suitable for printing detailed diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four valves per cylinder inline-four
Displacement:
749 cc
Bore X Stroke:
71.0 x 47.0 mm
Compression Ratio:
11.5:1
Power Output:
Approximately 104 hp (76.5 kW) at 10,000 rpm (claimed)
Torque Output:
Approximately 77.7 Nm (57.3 lb-ft) at 8,000 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded premium gasoline
Fuel Tank Capacity:
17 Liters (4.5 US gal)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet multi-disc, manual
Features
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
2,105 mm (82.9 in)
Width:
785 mm (30.9 in)
Height:
1,075 mm (42.3 in)
Wheelbase:
1,440 mm (56.7 in)
Ground Clearance:
155 mm (6.1 in)
Weights
Dry Weight:
198 kg (436.5 lbs)
Curb Weight:
219 kg (482.8 lbs) (approximate)
🛡️ Safety Features
Ratings
ABS:
Available as an option on some market variants.
Active Features
Brakes:
Dual 300mm petal discs with four-piston calipers (front), Single 250mm petal disc with two-piston caliper (rear).
Passive Features
Lighting:
Halogen headlamp, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, indicator lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System available on certain trims.
Connectivity
ECU:
Engine Control Unit (ECU) manages fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles (10,000 km) or 12 months, whichever comes first.
Valve Clearance:
First check at 12,000 miles (20,000 km), then every 24,000 miles (40,000 km).
Spark Plugs:
Replace every 12,000 miles (20,000 km) or as per manual recommendation.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher, JASO MA certified.
Coolant:
Ethylene glycol-based coolant with demineralized water (50:50 mixture).
Brake Fluid:
DOT 4
Fork Oil:
Kawasaki KHL15-10 or equivalent SAE 10W fork oil.
Transmission Oil:
Refer to manual, typically SAE 80 hypoid gear oil for the final drive (if shaft drive, which Z750 is not) or specified gearbox oil for internal transmission.
Known Issues
Typical Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (with high mileage).
Potential Electrical:
Regulator/rectifier issues can occur on some Kawasaki models, though less prevalent on this specific generation.
Engine Performance:
Some riders report a slight hesitation or flat spot in the power delivery in specific RPM ranges, often addressable with ECU remapping or tuning.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long history of producing high-performance motorcycles across various categories, known for their engineering prowess and inline-four engines.
Model Evolution
Z Series:
The Z750 is part of Kawasaki's Z lineage, a line of naked sportbikes that emphasizes performance, style, and agility.
Z750 Generation:
The 2010 model represents a refinement of the Z750 platform, building on previous iterations with updated styling and technology.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its performance, styling, and value proposition within the middleweight naked segment.
Ratings
User Reviews:
Praised for its engaging engine characteristics and agile handling.
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