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KIA Borrego 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Borrego Year: 2010 Generation Code: YP Codes Chassis Code: KM 👋 Introduction Market Position Segment: Mid-size SUV / Crossover Positioning Statement: The Kia Borrego was Kia's entry into the body-on-frame SUV segment, offering robust capability and spacious interiors, often positioned as a more value-oriented alternative to established competitors. Competitive Analysis Key Competitors: Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee Key Features Body Style: Body-on-frame SUV Drivetrain Options: Available in RWD and AWD configurations. 📋 Manual Details Coverage Areas Primary Focus: Complete Service and Repair Procedures Secondary Focus: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Extensive (typical for full workshop manuals, specific number not provided) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all aspects), Transmission (automatic), Transfer Case (if applicable to powertrain configurations) Chassis: Suspension (front and rear), Steering, Brakes (hydraulic, parking), Wheels & Tires, Differential & Driveline Electrical: Battery, Charging System, Starting System, Lighting (headlamps, taillamps, interior), Ignition Control, Audio/Video Systems, Instrument Cluster, Horn, Power Systems, Wipers/Washers, Electronic Control Modules (ECMs/PCMs), Wiring Diagrams, Navigation/Telecommunication Systems Body: Body Structure, Frame, Bumpers, Doors, Panels, Glass, Seats, Interior Trim, HVAC (Heating & Air Conditioning), Restraint Systems (Airbags, Seatbelts), Emissions Control, Heated Systems Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Component Removal and Installation, Overhaul Procedures, System Adjustments Troubleshooting: Diagnostic Procedures, Symptom-based troubleshooting, Diagnostic Trouble Codes (DTCs) Technical Depth Depth: Comprehensive: from basic fluid checks and filter changes to complete engine/transmission overhauls and complex electrical system diagnostics. Target Audience: Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (designed for printing individual sections or the entire manual) Zoom Capability: YES (allows for detailed viewing of diagrams and text) Binding Type Binding: Digital Download (not physically bound) Paper Type Paper: N/A (digital format) Software Requirements Reader: Adobe PDF Reader Unzipping: WinZip or equivalent unzipping software Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.8L Lambda V6 Engine Displacement 1: 3778 cc (230.5 cu in) Engine Configuration 1: Naturally Aspirated V6, DOHC, 24 Valves Horsepower 1: 276 hp @ 6000 rpm (approx.) Torque 1: 267 lb-ft @ 4500 rpm (approx.) Fuel System 1: Electronic Fuel Injection (MPI) Engine Code 1: G6CU Optional Engine Engine Option 2: 2.7L V6 Diesel (Limited Markets/Not US) Engine Displacement 2: 2657 cc (162.1 cu in) Engine Configuration 2: Turbocharged Diesel V6, Common Rail Horsepower 2: 163 hp @ 3800 rpm (approx., market dependent) Torque 2: 281 lb-ft @ 1750 rpm (approx., market dependent) Fuel System Recommended Fuel: 87 Octane Unleaded Gasoline (for V6) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (for 3.8L V6) Transmission Model 1: Hyundai/Kia A5HF1 Optional Transmission Type 2: 6-Speed Manual (market dependent, less common) Transmission Type 3: 5-Speed Automatic (for 2.7L V6 Diesel) Features Transfer Case: Available with a two-speed transfer case (with low-range gearing) on AWD models for enhanced off-road capability. Fluid Specifications Automatic Transmission Fluid: SP-III or SP-IV ATF (refer to manual for exact spec and capacity) 📐 Dimensions Exterior Length: 191.1 in (4855 mm) Width: 75.4 in (1915 mm) Height: 70.1 in (1780 mm) Wheelbase: 114.7 in (2913 mm) Weights Curb Weight Min: 4486 lbs (2035 kg) Curb Weight Max: 4830 lbs (2191 kg) Gross Vehicle Weight Rating Gvwr: 6100 lbs (approx.) Cargo Cargo Volume Behind 3Rd Row: 12.7 cu ft (approx.) Cargo Volume Behind 2Nd Row: 32.3 cu ft (approx.) Cargo Volume Behind 1St Row: 75.1 cu ft (approx.) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 Stars (2009-2010 models) Active Features ABS: Standard Anti-lock Braking System Esc: Standard Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Standard front and side-curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 player with auxiliary input. Optional Infinity audio system with subwoofer available. Navigation: Optional touch-screen navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional rear parking assist sensors. Connectivity Bluetooth: Optional Bluetooth hands-free connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (refer to manual for specific driving conditions). Tire Rotation Interval: Every 7,500 miles Cabin Air Filter Replacement: Every 15,000 miles or 12 months Engine Coolant Flush: First at 105,000 miles, then every 30,000 miles thereafter. Fluid Specifications Engine Oil Type V6: SAE 5W-20 (API SM or higher) Engine Oil Capacity V6: 6.9 US quarts (6.5 liters) with filter change (verify in manual). Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: Kia Genuine Power Steering Fluid (or equivalent spec, refer to manual) Known Issues Cv Joint Boots: Premature wear or tearing of front CV joint boots...
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KIA Borrego 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Borrego
Year:
2010
Generation Code:
YP
Codes
Chassis Code:
KM
👋 Introduction
Market Position
Segment:
Mid-size SUV / Crossover
Positioning Statement:
The Kia Borrego was Kia's entry into the body-on-frame SUV segment, offering robust capability and spacious interiors, often positioned as a more value-oriented alternative to established competitors.
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee
Key Features
Body Style:
Body-on-frame SUV
Drivetrain Options:
Available in RWD and AWD configurations.
📋 Manual Details
Coverage Areas
Primary Focus:
Complete Service and Repair Procedures
Secondary Focus:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Extensive (typical for full workshop manuals, specific number not provided)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all aspects), Transmission (automatic), Transfer Case (if applicable to powertrain configurations)
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic, parking), Wheels & Tires, Differential & Driveline
Electrical:
Battery, Charging System, Starting System, Lighting (headlamps, taillamps, interior), Ignition Control, Audio/Video Systems, Instrument Cluster, Horn, Power Systems, Wipers/Washers, Electronic Control Modules (ECMs/PCMs), Wiring Diagrams, Navigation/Telecommunication Systems
Body:
Body Structure, Frame, Bumpers, Doors, Panels, Glass, Seats, Interior Trim, HVAC (Heating & Air Conditioning), Restraint Systems (Airbags, Seatbelts), Emissions Control, Heated Systems
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Component Removal and Installation, Overhaul Procedures, System Adjustments
Troubleshooting:
Diagnostic Procedures, Symptom-based troubleshooting, Diagnostic Trouble Codes (DTCs)
Technical Depth
Depth:
Comprehensive: from basic fluid checks and filter changes to complete engine/transmission overhauls and complex electrical system diagnostics.
Target Audience:
Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (designed for printing individual sections or the entire manual)
Zoom Capability:
YES (allows for detailed viewing of diagrams and text)
Binding Type
Binding:
Digital Download (not physically bound)
Paper Type
Paper:
N/A (digital format)
Software Requirements
Reader:
Adobe PDF Reader
Unzipping:
WinZip or equivalent unzipping software
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.8L Lambda V6
Engine Displacement 1:
3778 cc (230.5 cu in)
Engine Configuration 1:
Naturally Aspirated V6, DOHC, 24 Valves
Horsepower 1:
276 hp @ 6000 rpm (approx.)
Torque 1:
267 lb-ft @ 4500 rpm (approx.)
Fuel System 1:
Electronic Fuel Injection (MPI)
Engine Code 1:
G6CU
Optional Engine
Engine Option 2:
2.7L V6 Diesel (Limited Markets/Not US)
Engine Displacement 2:
2657 cc (162.1 cu in)
Engine Configuration 2:
Turbocharged Diesel V6, Common Rail
Horsepower 2:
163 hp @ 3800 rpm (approx., market dependent)
Torque 2:
281 lb-ft @ 1750 rpm (approx., market dependent)
Fuel System
Recommended Fuel:
87 Octane Unleaded Gasoline (for V6)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (for 3.8L V6)
Transmission Model 1:
Hyundai/Kia A5HF1
Optional
Transmission Type 2:
6-Speed Manual (market dependent, less common)
Transmission Type 3:
5-Speed Automatic (for 2.7L V6 Diesel)
Features
Transfer Case:
Available with a two-speed transfer case (with low-range gearing) on AWD models for enhanced off-road capability.
Fluid Specifications
Automatic Transmission Fluid:
SP-III or SP-IV ATF (refer to manual for exact spec and capacity)
📐 Dimensions
Exterior
Length:
191.1 in (4855 mm)
Width:
75.4 in (1915 mm)
Height:
70.1 in (1780 mm)
Wheelbase:
114.7 in (2913 mm)
Weights
Curb Weight Min:
4486 lbs (2035 kg)
Curb Weight Max:
4830 lbs (2191 kg)
Gross Vehicle Weight Rating Gvwr:
6100 lbs (approx.)
Cargo
Cargo Volume Behind 3Rd Row:
12.7 cu ft (approx.)
Cargo Volume Behind 2Nd Row:
32.3 cu ft (approx.)
Cargo Volume Behind 1St Row:
75.1 cu ft (approx.)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 Stars (2009-2010 models)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Standard front and side-curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 player with auxiliary input. Optional Infinity audio system with subwoofer available.
Navigation:
Optional touch-screen navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (refer to manual for specific driving conditions).
Tire Rotation Interval:
Every 7,500 miles
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Engine Coolant Flush:
First at 105,000 miles, then every 30,000 miles thereafter.
Fluid Specifications
Engine Oil Type V6:
SAE 5W-20 (API SM or higher)
Engine Oil Capacity V6:
6.9 US quarts (6.5 liters) with filter change (verify in manual).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Kia Genuine Power Steering Fluid (or equivalent spec, refer to manual)
Known Issues
Cv Joint Boots:
Premature wear or tearing of front CV joint boots can lead to clicking noises and eventual failure.
Engine Mounts:
Some owners report premature wear of engine mounts, leading to vibration.
A C System:
Occasional reports of A/C compressor or refrigerant leak issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, a South Korean automaker, has a history of producing a wide range of vehicles, from economy cars to SUVs and MPVs, emphasizing value and evolving design and technology.
Model Evolution
Production Period:
Model years 2009-2010 (North America), extended in other markets.
Segment Entry:
The Borrego marked Kia's attempt to capture market share in the robust, body-on-frame SUV segment.
Market Reception:
The Borrego faced stiff competition and its sales were modest, leading to a relatively short production run in many markets.
Production
Manufacturing Location:
Korea
🏆 Awards & Recognition
Recognitions
Specific Awards:
While the Borrego did not achieve significant individual awards in its short tenure, it was noted for offering substantial content and capability for its price point compared to some competitors.
Ratings
Consumer Reports:
Consumer Reports ratings for the 2010 Borrego indicate average to below-average predicted reliability in some categories, a common challenge for new models from manufacturers expanding into new segments.
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