2010 Volkswagen Routan Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Volkswagen Model: Routan Year: 2010 👋 Introduction Market Position Market Position: The 2010 Volkswagen Routan was positioned as a family-oriented minivan, sharing its platform with Chrysler minivans of the era (Dodge Grand Caravan/Chrysler Town & Country). Competitive Analysis Competitive Analysis: Competed directly with established minivans such as the Honda Odyssey, Toyota Sienna, and Ford Freestar/Windstar. Key Features Key Features: Offered a blend of European driving dynamics (Volkswagen's tuning) with American minivan practicality and features. Known for its spacious interior and flexible seating configurations. Manual Value Proposition Manual Value Proposition: Provides licensed, OE-derived information, offering a cost-effective and convenient alternative to printed manuals for DIY repairs and maintenance, saving on professional labor costs. 📋 Manual Details Manual Type Manual Type: Service and Repair Manual Software Format Format: Online Access (Web-based) Language Language: English Access Duration Access Duration: 1 Year 📖 Manual Coverage Systems Covered Engine Mechanical: Engine diagnosis, repair, disassembly, assembly, overhaul, timing components, lubrication, cooling system Engine Performance: Fuel injection systems (MPI/GDI), ignition system, emission control systems, turbocharging (if applicable) Transmission: Automatic transmission diagnosis, repair, fluid service, torque converter Drivetrain: Front-wheel drive axle, CV joints, seals Brakes: Hydraulic system, disc brakes, ABS components, parking brake Suspension: Front suspension components (struts, control arms, ball joints), rear suspension components (torsion beam/independent, shocks, springs) Steering: Power steering system, steering column, tie rods, rack and pinion Electrical System: Battery, charging system, starter motor, lighting, power windows, power locks, mirrors, fuses, relays HVAC: Heating, ventilation, air conditioning system diagnosis, refrigerant handling, component replacement Body And Frame: Body panel repair, door mechanisms, interior trim, glass replacement Driver Assistance: Cruise control systems Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation Troubleshooting: Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides Repair: Component replacement, system adjustments, sensor calibration Diagnostics: Use of scan tools, electrical testing procedures, mechanical testing Technical Depth Technical Depth: Comprehensive, from basic maintenance to advanced diagnostics and component-level repair 📊 Manual Specifications File Format File Format: Proprietary web-based software Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Software Compatibility Software Compatibility: PC, Laptop, Smartphone, Tablet with web browser and internet connection ⚙️ Engine Specifications Primary Engine Engine Type: 3.8L V6 (EGH) Displacement: 3778 cc Bore X Stroke: 96.0 mm x 86.0 mm Compression Ratio: 9.6:1 Horsepower: 197 hp @ 5200 rpm Torque: 230 lb-ft @ 4000 rpm Fuel System: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug Emission Control: California Emission Standards (PZEV/ZEV for some models) Engine Code Example: EGH Optional Engine Engine Type: 4.0L V6 (4.0L SOHC V6 by Chrysler) Displacement: 3952 cc Horsepower: 251 hp @ 6000 rpm Torque: 259 lb-ft @ 4100 rpm Fuel System: Multi-Displacement System (MDS) with Fuel Injection 🔧 Transmission Standard Transmission Type: 6-Speed Automatic (62TE by Chrysler) Gear Ratios 1St: 4.107 Gear Ratios 2Nd: 2.370 Gear Ratios 3Rd: 1.500 Gear Ratios 4Th: 1.000 Gear Ratios 5Th: 0.757 Gear Ratios 6Th: 0.642 Final Drive Ratio: 3.433 Transmission Fluid Type: ATF+4 (Chrysler) Transmission Fluid Capacity: Approximately 8.8 US quarts (8.3 liters) 📐 Dimensions Exterior Length: 203.7 inches (5174 mm) Width: 78.9 inches (2004 mm) Height: 68.9 inches (1750 mm) Wheelbase: 121.6 inches (3089 mm) Weights Curb Weight Min: 4576 lbs (2076 kg) Curb Weight Max: 4851 lbs (2200 kg) Gross Vehicle Weight Rating Gvwr: 6200 lbs (2812 kg) Cargo Cargo Volume Behind 3Rd Row: 31.4 cu ft (889 liters) Cargo Volume Behind 2Nd Row: 79.3 cu ft (2245 liters) Cargo Volume Behind 1St Row: 144.4 cu ft (4089 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars NHTSA Rollover: 4 Stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard Electronic Stability Control (ESC) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Front-seat side-impact airbags Airbags Curtain: All rows side-curtain airbags Seat Belts: 3-point seat belts for all seating positions, pretensioners for front seats 💡 Technology Features Infotainment Infotainment System: Available Uconnect infotainment system with touchscreen, CD/DVD player, MP3 capability, and available navigation. Driver Assistance Driver Assistance Features: Cruise control, rear parking sensors (optional), rearview camera (optional). Connectivity Connectivity Options: Bluetooth hands-free calling and audio streaming (with Uconnect system). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first, with synthetic oil. Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or annually. Spark Plug Replacement: Every 100,000 miles (160,000 km)...
The 2010 Volkswagen Routan was positioned as a family-oriented minivan, sharing its platform with Chrysler minivans of the era (Dodge Grand Caravan/Chrysler Town & Country).
Competitive Analysis
Competitive Analysis:
Competed directly with established minivans such as the Honda Odyssey, Toyota Sienna, and Ford Freestar/Windstar.
Key Features
Key Features:
Offered a blend of European driving dynamics (Volkswagen's tuning) with American minivan practicality and features. Known for its spacious interior and flexible seating configurations.
Manual Value Proposition
Manual Value Proposition:
Provides licensed, OE-derived information, offering a cost-effective and convenient alternative to printed manuals for DIY repairs and maintenance, saving on professional labor costs.
Front suspension components (struts, control arms, ball joints), rear suspension components (torsion beam/independent, shocks, springs)
Steering:
Power steering system, steering column, tie rods, rack and pinion
Electrical System:
Battery, charging system, starter motor, lighting, power windows, power locks, mirrors, fuses, relays
HVAC:
Heating, ventilation, air conditioning system diagnosis, refrigerant handling, component replacement
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement
Driver Assistance:
Cruise control systems
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation
Hesitation or rough shifting, torque converter shudder, potential issues with solenoid pack or valve body in the 62TE transmission.
Known Issues Power Steering:
Leaking power steering pump or lines, noisy pump.
Known Issues HVAC:
AC compressor failure, blend door actuator issues, blower motor resistor failure.
Known Issues Electrical:
Window regulator failure, intermittent power issues, issues with power sliding doors.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Volkswagen, a German automotive manufacturer with a long history, known for its engineering and build quality.
Model Evolution
Model Evolution:
The Routan was Volkswagen's sole minivan offering in North America for this generation. It was a rebadged version of the Chrysler RT platform minivans, signifying a product sharing agreement.
Production
Production Period:
2009-2013
Manufacturing Location:
Windsor Assembly Plant, Ontario, Canada (Shared with Chrysler)
🏆 Awards & Recognition
Recognitions
Recognitions:
While not known for specific 'awards', the platform it was based on (Chrysler minivans) consistently received high safety ratings and was a popular choice in the segment.
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