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XV G4X G5X CROSSTREK HYBRID 2011-17 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: XV Crosstrek Hybrid Generation: G4X / G5X Model Years Covered: 2011-2017 Codes Chassis Codes: G4X, G5X 👋 Introduction Market Position Market Position: The Subaru XV Crosstrek Hybrid (also known as the Subaru XV in some markets) occupied a niche in the compact crossover segment, differentiating itself with its standard all-wheel-drive system and its unique hybrid powertrain for its time. It appealed to buyers seeking a blend of SUV practicality, fuel efficiency, and Subaru's renowned Symmetrical All-Wheel Drive. Competitive Analysis Competitive Analysis: Competed against vehicles like the Toyota RAV4 Hybrid (later models), Honda CR-V, and other compact SUVs. Its AWD capability and slightly raised ride height compared to a standard hatchback made it a compelling option for those venturing onto less-than-perfect roads. Key Features Key Features: Symmetrical All-Wheel Drive, horizontally opposed 'Boxer' engine, available hybrid powertrain for improved fuel economy, practical interior, and a focus on utility. Target Audience Target Audience: DIY enthusiasts, independent repair shops, and professional Subaru technicians who need comprehensive technical data for servicing and repairing the 2011-2017 Subaru XV, XV Crosstrek, and XV Crosstrek Hybrid. 📋 Manual Details Coverage Areas Coverage Areas: Full vehicle service, repair, and maintenance for Subaru XV, XV Crosstrek, and XV Crosstrek Hybrid models from 2011-2017. Page Count Page Count: >8100 Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Content Format Content Format: Detailed step-by-step instructions, diagnostic flowcharts, troubleshooting guides, exploded diagrams, repair times (flat rate times), and specification tables. Includes high-quality illustrations and diagrams. Software Requirements Software Requirements: Adobe Acrobat Reader for PDF viewing, WinZip or WinRAR for file extraction. Source Type Source Type: Likely a compilation of factory service information, providing factory-level repair procedures and specifications. 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust, emissions, catalytic converter, EGR, throttle body, intake manifold, fuel pump/tank/filter, starting, charging, brake system, ABS, VDC, differential, drive shaft, suspension (front & rear), parking brake, power steering, steering wheel/column, wheel & tire, transfer case, CVT, manual transmission, clutch, hybrid powertrain control module, hybrid electric vehicle system, high voltage battery system, airbag system, instrumentation, lighting, wipers/washers, HVAC, body control, communication, entertainment, GPS/navigation, glass/windows/mirrors, exterior/interior body panels, sunroof, security, immobilizer, keyless access, CAN communication, LAN, pedestrian alert, cruise control, Eyesight system, headlight beam leveler. Electrical Systems: Comprehensive coverage of all electrical systems, including engine control module (ECM), transmission control module (TCM), body control module (BCM), instrument cluster, lighting circuits, power windows, power locks, infotainment systems, SRS (airbag) system, security system, and hybrid system power management, with detailed wiring diagrams and circuit schematics. Hybrid Specific Systems: Detailed focus on the Hybrid Powertrain Control Module, Hybrid Electric Vehicle System, and High Voltage Battery System, including safety precautions for working with high voltage components. Procedures Included Procedures Included: General information, specification data, tightening torques, maintenance procedures, removal & installation of major components (e.g., engine), diagnostics, troubleshooting, repair, overhaul, and adjustment for all covered systems. Specific Repair Procedures: Engine assembly/disassembly, cylinder head service, piston/ring replacement, crankshaft/bearing service, valve adjustment, timing belt/chain replacement (if applicable), fuel injector cleaning/replacement, spark plug replacement, oil pump service, water pump replacement, radiator and hose service, A/C system service and recharge, brake caliper/rotor/pad replacement, brake line bleeding, suspension component replacement (struts, shocks, control arms), steering rack replacement, driveshaft and CV joint service, differential and transfer case fluid changes, hybrid battery diagnostics and replacement procedures, high-voltage system safety protocols, electric motor service, power steering pump replacement, interior trim removal, exterior panel repair and replacement. Body And Frame Repair: Detailed procedures for body panel replacement, frame straightening (if applicable), glass replacement, and interior trim repair. Includes specific measurements and alignment procedures. Diagnostic Tools And Techniques: Information on using Subaru's Select Monitor (SSM) or equivalent diagnostic tools for reading live data, performing actuations tests, and accessing vehicle configuration. Technical Depth Technical Depth: Comprehensive. Covers everything from basic maintenance and fluid changes to in-depth engine and transmission overhauls, hybrid system diagnostics, advanced electrical troubleshooting, and detailed body repair procedures. Includes diagnostic trouble codes (DTCs) and wiring diagrams. Diagnostic Coverage: Extensive coverage of diagnostic trouble codes (DTCs) for all major vehicle systems, including specific diagnostic procedures for engine, transmission, hybrid system, ABS, VDC, and body electronics. Includes pinout diagrams and signal voltage checks. 📊 Manual Specifications File Format File Format: PDF File Size File Size: 371 MB Print Quality Print Quality: High-resolution, suitable for printing individual pages as needed. Binding Type Binding Type: Digital (requires extraction of ZIP file). Paper Type Paper Type: N/A (digital format). Usability Usability: Presented in an electronic format allowing users to print only the necessary pages, making it a convenient and cost-effective resource for maintenance and repair. ⚙️ Engine Specifications Primary Engine Primary Engine: 2.0L 4-Cylinder, 4-Stroke, Liquid-Cooled, DOHC-VVT Petrol Engine. Engine Code Engine Code: FB20 (likely variant)....
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XV G4X G5X CROSSTREK HYBRID 2011-17 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
XV Crosstrek Hybrid
Generation:
G4X / G5X
Model Years Covered:
2011-2017
Codes
Chassis Codes:
G4X, G5X
👋 Introduction
Market Position
Market Position:
The Subaru XV Crosstrek Hybrid (also known as the Subaru XV in some markets) occupied a niche in the compact crossover segment, differentiating itself with its standard all-wheel-drive system and its unique hybrid powertrain for its time. It appealed to buyers seeking a blend of SUV practicality, fuel efficiency, and Subaru's renowned Symmetrical All-Wheel Drive.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota RAV4 Hybrid (later models), Honda CR-V, and other compact SUVs. Its AWD capability and slightly raised ride height compared to a standard hatchback made it a compelling option for those venturing onto less-than-perfect roads.
Key Features
Key Features:
Symmetrical All-Wheel Drive, horizontally opposed 'Boxer' engine, available hybrid powertrain for improved fuel economy, practical interior, and a focus on utility.
Target Audience
Target Audience:
DIY enthusiasts, independent repair shops, and professional Subaru technicians who need comprehensive technical data for servicing and repairing the 2011-2017 Subaru XV, XV Crosstrek, and XV Crosstrek Hybrid.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full vehicle service, repair, and maintenance for Subaru XV, XV Crosstrek, and XV Crosstrek Hybrid models from 2011-2017.
Page Count
Page Count:
>8100
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Content Format
Content Format:
Detailed step-by-step instructions, diagnostic flowcharts, troubleshooting guides, exploded diagrams, repair times (flat rate times), and specification tables. Includes high-quality illustrations and diagrams.
Software Requirements
Software Requirements:
Adobe Acrobat Reader for PDF viewing, WinZip or WinRAR for file extraction.
Source Type
Source Type:
Likely a compilation of factory service information, providing factory-level repair procedures and specifications.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust, emissions, catalytic converter, EGR, throttle body, intake manifold, fuel pump/tank/filter, starting, charging, brake system, ABS, VDC, differential, drive shaft, suspension (front & rear), parking brake, power steering, steering wheel/column, wheel & tire, transfer case, CVT, manual transmission, clutch, hybrid powertrain control module, hybrid electric vehicle system, high voltage battery system, airbag system, instrumentation, lighting, wipers/washers, HVAC, body control, communication, entertainment, GPS/navigation, glass/windows/mirrors, exterior/interior body panels, sunroof, security, immobilizer, keyless access, CAN communication, LAN, pedestrian alert, cruise control, Eyesight system, headlight beam leveler.
Electrical Systems:
Comprehensive coverage of all electrical systems, including engine control module (ECM), transmission control module (TCM), body control module (BCM), instrument cluster, lighting circuits, power windows, power locks, infotainment systems, SRS (airbag) system, security system, and hybrid system power management, with detailed wiring diagrams and circuit schematics.
Hybrid Specific Systems:
Detailed focus on the Hybrid Powertrain Control Module, Hybrid Electric Vehicle System, and High Voltage Battery System, including safety precautions for working with high voltage components.
Procedures Included
Procedures Included:
General information, specification data, tightening torques, maintenance procedures, removal & installation of major components (e.g., engine), diagnostics, troubleshooting, repair, overhaul, and adjustment for all covered systems.
Specific Repair Procedures:
Engine assembly/disassembly, cylinder head service, piston/ring replacement, crankshaft/bearing service, valve adjustment, timing belt/chain replacement (if applicable), fuel injector cleaning/replacement, spark plug replacement, oil pump service, water pump replacement, radiator and hose service, A/C system service and recharge, brake caliper/rotor/pad replacement, brake line bleeding, suspension component replacement (struts, shocks, control arms), steering rack replacement, driveshaft and CV joint service, differential and transfer case fluid changes, hybrid battery diagnostics and replacement procedures, high-voltage system safety protocols, electric motor service, power steering pump replacement, interior trim removal, exterior panel repair and replacement.
Body And Frame Repair:
Detailed procedures for body panel replacement, frame straightening (if applicable), glass replacement, and interior trim repair. Includes specific measurements and alignment procedures.
Diagnostic Tools And Techniques:
Information on using Subaru's Select Monitor (SSM) or equivalent diagnostic tools for reading live data, performing actuations tests, and accessing vehicle configuration.
Technical Depth
Technical Depth:
Comprehensive. Covers everything from basic maintenance and fluid changes to in-depth engine and transmission overhauls, hybrid system diagnostics, advanced electrical troubleshooting, and detailed body repair procedures. Includes diagnostic trouble codes (DTCs) and wiring diagrams.
Diagnostic Coverage:
Extensive coverage of diagnostic trouble codes (DTCs) for all major vehicle systems, including specific diagnostic procedures for engine, transmission, hybrid system, ABS, VDC, and body electronics. Includes pinout diagrams and signal voltage checks.
📊 Manual Specifications
File Format
File Format:
PDF
File Size
File Size:
371 MB
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages as needed.
Binding Type
Binding Type:
Digital (requires extraction of ZIP file).
Paper Type
Paper Type:
N/A (digital format).
Usability
Usability:
Presented in an electronic format allowing users to print only the necessary pages, making it a convenient and cost-effective resource for maintenance and repair.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L 4-Cylinder, 4-Stroke, Liquid-Cooled, DOHC-VVT Petrol Engine.
Engine Code
Engine Code:
FB20 (likely variant).
Hybrid Component
Hybrid Component:
Integrated electric motor and high-voltage battery system for hybrid operation.
Fuel System
Fuel System:
Multi-point fuel injection (MPI).
Valve Train
Valve Train:
DOHC (Dual Overhead Camshafts) with VVT (Variable Valve Timing).
🔧 Transmission
Standard
Standard Transmission:
Continuously Variable Transmission (CVT) in many hybrid models; 6-speed manual transmission and 5-speed manual transmission also available on non-hybrid or specific trims.
Optional
Optional Transmission:
6-speed manual transmission, 5-speed manual transmission.
Features
Features:
CVT offers simulated gear shifts for a more traditional driving feel. All transmissions are paired with Subaru's Symmetrical All-Wheel Drive system.
📐 Dimensions
Exterior
Exterior Dimensions:
Specific dimensions vary by year and trim but generally align with compact SUV/crossover standards for length, width, and height. The Crosstrek variant typically has slightly higher ground clearance than the standard XV.
Weights
Curb Weight:
Varies by configuration and powertrain, generally around 3,200 - 3,600 lbs.
Cargo
Cargo Volume:
Typically around 21-22 cubic feet behind the rear seats, expanding to over 50 cubic feet with seats folded.
🛡️ Safety Features
Ratings
IIHS Ratings:
Models from this era generally received good to acceptable ratings from the IIHS. Specific ratings vary by model year and testing procedures. Often achieved 'Top Safety Pick' designations.
Active Features
Active Features:
Standard Symmetrical All-Wheel Drive, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Vehicle Dynamics Control (VDC), Traction Control System (TCS). Optional Eyesight driver assistance system on higher trims.
Passive Features
Passive Features:
Front, side-impact, and curtain airbags, active front head restraints, front and rear crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Standard AM/FM/CD stereo with auxiliary input and USB port. Optional touchscreen infotainment systems with Bluetooth connectivity, navigation (GPS), and satellite radio were available on higher trims.
Driver Assistance
Driver Assistance Features:
Available EyeSight driver assistance system (on select trims and later model years) includes Adaptive Cruise Control, Pre-Collision Braking, Lane Departure Warning, and Sway Warning. Standard backup camera on many models.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming, USB port, auxiliary audio jack.
Hybrid Technology
Hybrid Technology:
Features an integrated electric motor that assists the gasoline engine, allowing for electric-only driving at low speeds and improving overall fuel efficiency. Regenerative braking captures energy during deceleration.
Hybrid System
Hybrid System Description:
Subaru's hybrid system utilizes an electric motor integrated into the transmission and a nickel-metal hydride (NiMH) battery pack, providing supplementary power, enabling electric-only propulsion at low speeds, and utilizing regenerative braking.
Eyesight System
Eyesight System Details:
Covers the calibration, function, and troubleshooting of Subaru's EyeSight suite of advanced driver assistance systems, including radar, cameras, and associated control modules.
🔧 Maintenance
Service Intervals
Recommended Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Consult the manual for specific intervals based on model year and engine.
Fluid Specifications
Engine Oil Specification:
0W-20 synthetic or synthetic blend is commonly recommended for the 2.0L FB20 engine. Always verify with the specific vehicle's owner's manual or the workshop manual.
Coolant Specification:
Subaru Super Coolant (Blue).
Fluid Capacities
Engine Oil Capacity:
Approximately 4.8 - 5.1 US quarts (4.6 - 4.8 liters) with filter change, depending on engine variant. Refer to the manual for precise capacities.
Known Issues
Known Issues:
Potential for oil consumption in some early FB20 engines, CV joint wear, HVAC system issues, and minor electrical gremlins. Hybrid battery longevity is a consideration, though generally robust. Detailed troubleshooting and repair for these are covered in the manual.
Tire Maintenance
Tire Rotation Interval:
Recommended every 5,000 - 7,500 miles.
Brake Maintenance
Brake Fluid Change Interval:
Typically every 30,000 miles or 2-3 years.
Scheduled Maintenance
Scheduled Maintenance Items:
Includes inspection and replacement of air filter, cabin air filter, brake fluid, coolant, transmission fluid (CVT and manual), differential fluid, spark plugs, serpentine belt, and battery checks at specified intervals.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Subaru, a division of Fuji Heavy Industries, has a long-standing reputation for building reliable, durable vehicles with a focus on all-wheel-drive technology and horizontally opposed ('Boxer') engines.
Model Evolution
Model Evolution:
The XV Crosstrek was introduced for the 2013 model year as a more rugged, lifted variant of the Subaru Impreza hatchback. It was marketed as a sport utility crossover. The hybrid version was introduced shortly after, aiming to offer improved fuel economy in the segment.
Production
Production Locations:
Primarily manufactured at Subaru's Gunma Plant in Japan.
Model Lineage
Model Lineage:
Evolved from the Subaru Impreza, the XV Crosstrek established a distinct identity as a more adventure-oriented, lifted compact crossover.
🏆 Awards & Recognition
Recognitions
Recognitions:
Subaru models consistently receive high marks for safety and reliability from organizations like Consumer Reports and the IIHS. The XV Crosstrek, in particular, was praised for its standard AWD and go-anywhere capability.
Ratings
Consumer Reports Reliability:
Subaru generally scores above average in reliability surveys by Consumer Reports for this period. Specific model year ratings should be checked.
Certifications
Certifications:
Many Subaru vehicles of this era earned Top Safety Pick ratings from the IIHS (Insurance Institute for Highway Safety).
📄 Vehicle Specs
Engine Performance
Horsepower Range:
Approximately 148-173 horsepower (for 2.0L gasoline and hybrid system combined).
Torque Range:
Approximately 145-167 lb-ft (for 2.0L gasoline and hybrid system combined).
Drivetrain
Drivetrain:
Standard Symmetrical All-Wheel Drive (AWD).
Wheel And Tire
Wheel Size Range:
Typically 17-inch alloy wheels.
Tire Size Range:
Commonly 205/55R17 or 225/55R17.
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