🏷️ Basic Information Identification Make: Mazda Model: BT-50 Model Generation: Second Generation (UP/UR) Model Year: 2011, 2012, 2013 Codes Chassis Code: UP/UR 👋 Introduction Market Position Segment: Mid-size Pickup Truck Competitive Analysis Competitors: Toyota Hilux, Mitsubishi Triton, Nissan Navara, Ford Ranger (concurrent generation), Isuzu D-Max Key Features Platform Sharing: Shares platform and many components with the Ford Ranger T6 generation, emphasizing robust construction and off-road capability. Target Audience: Commercial users, fleet operators, recreational users, families requiring a durable and capable utility vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Total Pages: 2690 Manual Type Type: Comprehensive Workshop Manual & Wiring Diagrams Language Language: English Format File Format: PDF, ZIP 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, ignition, emissions control, powertrain control module (PCM) diagnostics Driveline Axle: Front axle, rear axle, propeller shafts, differentials, drive shafts, hubs Chassis: Frame, suspension (front and rear), steering system, brake system Electrical: Battery, charging system, starting system, lighting, instruments, wipers, horn, power accessories, body electronics, engine control units (ECU), body control modules (BCM), chassis control modules (CCM), infotainment system integration Body Paint: Body construction, exterior trim, interior trim, doors, windows, seats, paint repair, collision repair procedures HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, diagnostics, and repair Restraints: Airbag system (SRS), seat belts, pretensioners, restraint system diagnostics Body Accessories: Exterior and interior accessories, power windows, central locking, mirrors, audio system, navigation system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, inspection procedures Troubleshooting: Diagnostic charts, symptom-based troubleshooting, electrical system diagnostics, engine performance issues, drivability concerns Repair: Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all major systems Diagnostics: OBD-II diagnostics, fault code interpretation, live data analysis, specific system diagnostic routines Wiring Diagrams: Complete, detailed wiring diagrams for all electrical systems, component locations, connector views, circuit tracing Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF, ZIP (enabling easy extraction and organization) Print Quality Quality: High-resolution scans providing clear text and legible diagrams, suitable for printing Binding Type Binding: Digital (N/A for physical binding) Paper Type Paper: Digital (N/A for physical paper type) Compatibility Operating Systems: Windows (95/98/ME/XP/Vista/7), Linux, macOS ⚙️ Engine Specifications Primary Engine Engine 1: 2.5L Duratec-HE (Piston type: Piston - Diesel, Combustion type: Direct Injection, Aspiration: Turbocharged Common Rail Diesel) Engine 2: 2.2L Duratorq-TDCi (Piston type: Piston - Diesel, Combustion type: Direct Injection, Aspiration: Turbocharged Common Rail Diesel) Engine 3: 3.2L Duratorq-TDCi (Piston type: Piston - Diesel, Combustion type: Direct Injection, Aspiration: Turbocharged Common Rail Diesel) Performance 2.5L Duratec-He Power: Approx. 144 hp (106 kW) @ 3500 rpm 2.5L Duratec-He Torque: Approx. 333 Nm (246 lb-ft) @ 1800 rpm 2.2L Duratorq Power: Approx. 150 PS (110 kW) @ 3700 rpm 2.2L Duratorq Torque: Approx. 375 Nm (277 lb-ft) @ 1500-2000 rpm 3.2L Duratorq Power: Approx. 200 PS (147 kW) @ 3000 rpm 3.2L Duratorq Torque: Approx. 470 Nm (347 lb-ft) @ 1500-2000 rpm Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Emissions Control: Euro IV / V compliant (depending on market), Diesel Particulate Filter (DPF) may be fitted on some variants. 🔧 Transmission Standard Transmission Options: Available with 5-speed manual or 6-speed automatic transmissions depending on engine and market. Optional Transmission Types: 5-speed Manual, 6-speed Automatic (e.g., 6R80 derived from Ford) Features Drivetrain: Rear-wheel drive (RWD) or Part-time 4-wheel drive (4WD) with electronic shift-on-the-fly. 📐 Dimensions Exterior Body Styles: Single Cab, Freestyle Cab (Extended Cab), Double Cab Wheelbase Range: Approx. 3000 mm to 3220 mm (varies by cab style and chassis) Length Range: Approx. 4975 mm to 5375 mm (varies by body style and tray) Weights Gross Vehicle Weight Rating Gvwr: Typically in the range of 2900 kg to 3200 kg, depending on configuration. Towing Capacity: Up to 3500 kg (braked trailer), depending on engine and local regulations. 🛡️ Safety Features Ratings Ancap Rating: Achieved 5-star ANCAP safety rating for Double Cab variants equipped with side curtain airbags. Active Features Active Safety: ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution), ESC (Electronic Stability Control), Traction Control System (TCS), Hill Descent Control (HDC) on 4WD models. Passive Features Passive Safety: Multiple airbags (driver, passenger, side, curtain), 3-point seat belts, reinforced cabin structure. 💡 Technology Features Infotainment Infotainment Systems: Base models may have basic radio, while higher trims can feature touch-screen displays with navigation, Bluetooth connectivity, USB input, and rearview camera integration. Driver Assistance Driver Assistance Features: Hill Start Assist (HSA), Trailer Sway Control (TSC), Parking sensors (rear), rearview camera are available on certain trims. Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically every 10,000 km or 12 months, whichever comes first (refer...
Front axle, rear axle, propeller shafts, differentials, drive shafts, hubs
Chassis:
Frame, suspension (front and rear), steering system, brake system
Electrical:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power accessories, body electronics, engine control units (ECU), body control modules (BCM), chassis control modules (CCM), infotainment system integration
Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all major systems
Diagnostics:
OBD-II diagnostics, fault code interpretation, live data analysis, specific system diagnostic routines
Wiring Diagrams:
Complete, detailed wiring diagrams for all electrical systems, component locations, connector views, circuit tracing
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF, ZIP (enabling easy extraction and organization)
Print Quality
Quality:
High-resolution scans providing clear text and legible diagrams, suitable for printing
Binding Type
Binding:
Digital (N/A for physical binding)
Paper Type
Paper:
Digital (N/A for physical paper type)
Compatibility
Operating Systems:
Windows (95/98/ME/XP/Vista/7), Linux, macOS
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.5L Duratec-HE (Piston type: Piston - Diesel, Combustion type: Direct Injection, Aspiration: Turbocharged Common Rail Diesel)
Engine 2:
2.2L Duratorq-TDCi (Piston type: Piston - Diesel, Combustion type: Direct Injection, Aspiration: Turbocharged Common Rail Diesel)
Engine 3:
3.2L Duratorq-TDCi (Piston type: Piston - Diesel, Combustion type: Direct Injection, Aspiration: Turbocharged Common Rail Diesel)
Performance
2.5L Duratec-He Power:
Approx. 144 hp (106 kW) @ 3500 rpm
2.5L Duratec-He Torque:
Approx. 333 Nm (246 lb-ft) @ 1800 rpm
2.2L Duratorq Power:
Approx. 150 PS (110 kW) @ 3700 rpm
2.2L Duratorq Torque:
Approx. 375 Nm (277 lb-ft) @ 1500-2000 rpm
3.2L Duratorq Power:
Approx. 200 PS (147 kW) @ 3000 rpm
3.2L Duratorq Torque:
Approx. 470 Nm (347 lb-ft) @ 1500-2000 rpm
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDi)
Emissions Control:
Euro IV / V compliant (depending on market), Diesel Particulate Filter (DPF) may be fitted on some variants.
🔧 Transmission
Standard
Transmission Options:
Available with 5-speed manual or 6-speed automatic transmissions depending on engine and market.
Optional
Transmission Types:
5-speed Manual, 6-speed Automatic (e.g., 6R80 derived from Ford)
Features
Drivetrain:
Rear-wheel drive (RWD) or Part-time 4-wheel drive (4WD) with electronic shift-on-the-fly.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Freestyle Cab (Extended Cab), Double Cab
Wheelbase Range:
Approx. 3000 mm to 3220 mm (varies by cab style and chassis)
Length Range:
Approx. 4975 mm to 5375 mm (varies by body style and tray)
Weights
Gross Vehicle Weight Rating Gvwr:
Typically in the range of 2900 kg to 3200 kg, depending on configuration.
Towing Capacity:
Up to 3500 kg (braked trailer), depending on engine and local regulations.
🛡️ Safety Features
Ratings
Ancap Rating:
Achieved 5-star ANCAP safety rating for Double Cab variants equipped with side curtain airbags.
Active Features
Active Safety:
ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution), ESC (Electronic Stability Control), Traction Control System (TCS), Hill Descent Control (HDC) on 4WD models.
Base models may have basic radio, while higher trims can feature touch-screen displays with navigation, Bluetooth connectivity, USB input, and rearview camera integration.
Driver Assistance
Driver Assistance Features:
Hill Start Assist (HSA), Trailer Sway Control (TSC), Parking sensors (rear), rearview camera are available on certain trims.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine and oil type).
Air Filter Replacement:
Recommended every 20,000 km or 24 months, or more frequently in dusty conditions.
Fuel Filter Replacement:
Recommended every 40,000 km or 48 months for diesel engines.
Fluid Specifications
Engine Oil Spec 2.5L:
API CI-4 or ACEA E7 specification, SAE 5W-30 or 10W-30 recommended. Check manual for exact viscosity and API/ACEA ratings.
Engine Oil Spec 2.2L/3.2L:
API CJ-4 or ACEA E9 specification, SAE 5W-30 recommended. Check manual for exact viscosity and API/ACEA ratings.
Coolant Type:
Ethylene glycol based, long-life coolant (typically blue or green), Mazda FL22 recommended or equivalent.
Transmission Fluid Auto:
Ford MERCON LV or equivalent (e.g., 6-speed automatic transmission fluid).
Differential Fluid:
API GL-5, SAE 75W-90 for both front and rear differentials (if applicable).
Known Issues
Common Concerns:
Potential for DPF regeneration issues if primarily used for short-distance city driving, turbocharger wear, injector issues on high-mileage units, some EGR valve problems, potential for exhaust manifold cracking on the 3.2L engine.
📚 Vehicle History
Brand Heritage
Mazda Utility Vehicles:
Mazda has a long history of producing reliable utility vehicles and trucks, with the BT-50 succeeding the Mazda B-Series.
Model Evolution
Generation Notes:
This second generation (UP/UR) marked a significant evolution from its predecessor, adopting a more modern and car-like interior and exterior design, and a shared platform with the Ford Ranger.
Production
Manufacturing Location:
Primarily manufactured in Thailand.
🏆 Awards & Recognition
Recognitions
Ancap Awards:
5-star safety rating from ANCAP highlights the vehicle's structural integrity and safety system performance.
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