Husqvarna TE 250 2011 2012 Workshop Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE 250 Year: 2011-2012 Codes Vehicle Type: Dual-Sport Motorcycle 👋 Introduction Market Position Target Audience: Owners, independent repair shops, and technicians servicing Husqvarna TE 250 motorcycles from the 2011 and 2012 model years. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information, enabling users to perform their own servicing, saving time and money, and ensuring proper upkeep. Key Features Accuracy And Completeness: Emphasizes accuracy and comprehensiveness, covering all necessary instructions for repairs and maintenance, including proprietary component manufacturer instructions. Professional Guidance: Aims to empower users to perform repairs like professional technicians by understanding component functions and overall vehicle performance. Safety Emphasis: Highlights the importance of using safety equipment and observing precautions, including the use of torque wrenches for critical fasteners. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Printability: Yes Pages: Not explicitly stated, but a comprehensive workshop manual typically ranges from 200 to 500+ pages. 📖 Manual Coverage Systems Covered Engine Systems: Complete overhaul, disassembly, assembly, tune-ups, lubrication system, cooling system (if applicable), fuel system, ignition system, exhaust system. Transmission Systems: Complete overhaul, disassembly, assembly, gear selection mechanisms, clutch operation. Electrical Systems: Wiring diagrams, lighting, ignition control, starting system, charging system, component testing. Chassis Systems: Frame inspection and repair, suspension (forks, rear shock), steering system, braking system (front and rear), wheel and tire service, chain and sprocket maintenance. Bodywork And Cosmetics: Body panel removal and installation, seat, fuel tank, fenders, decals. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, brake inspections, tire pressure checks, air filter cleaning/replacement. Diagnostic Procedures: Troubleshooting guides for common issues, symptom-based diagnostics, component testing procedures. Repair And Overhaul: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Special Tool Requirements: Identification and usage of specialized tools required for specific adjustments and repairs, including Husqvarna part numbers for tools where applicable. Technical Depth Depth Of Information: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts. Included Technical Data: Detailed torque specifications for all fasteners, clearance measurements for engine components (valves, piston rings), gear ratios, electrical resistance values, diagnostic trouble codes (if applicable). 📊 Manual Specifications File Specifications File Type: PDF Delivery Method: Electronic Delivery via Email File Size: Varies (typical for comprehensive manuals) Print Quality Resolution: High (suitable for printing clear diagrams and text) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, DOHC Displacement: 249.5 cc Performance Bore X Stroke: 76 x 54.9 mm (typical for this era) Compression Ratio: Approximately 12.8:1 (typical for this era) Peak Horsepower: Estimated 30-35 HP (actual may vary based on tuning and market) Peak Torque: Estimated 20-23 Nm (actual may vary) Fuel System Fuel Delivery: Mikuni VM34 Carburetor (standard on many European models of this era) or Keihin FCR 39 (common on some TE models). The manual will detail the specific carburetor fitted. Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 7.5 - 8.5 liters (varies by specific model configuration) Lubrication System Oil Type: High-quality motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40, API SG or higher, JASO MA) Oil Capacity: Approximately 0.8 - 1.0 liters (refer to manual for exact amount during oil change and with filter change) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmission Features: N/A (standard configuration) Features Clutch Type: Wet multi-plate Transmission Oil Type: Motorcycle gear oil (specific grade and specification will be detailed in the manual) 📐 Dimensions Exterior Overall Length: Approximately 2200 mm (varies slightly by model) Overall Width: Approximately 800 mm (varies slightly by model) Overall Height: Approximately 1240 mm (varies slightly by model) Weights Dry Weight: Approximately 105-110 kg (varies by specific configuration) Wet Weight: Approximately 115-120 kg (with all fluids, varies by specific configuration) 🛡️ Safety Features Ratings Safety Certifications: CE markings and compliance with relevant European motorcycle safety standards (details may vary by market). Active Features Braking System: Hydraulic disc brakes, front and rear. Specific caliper and rotor sizes will be detailed in the manual. Suspension System: Upside-down front forks (e.g., Marzocchi, WP) and adjustable rear shock absorber (e.g., Sachs, Öhlins). Manual will provide adjustment procedures. Passive Features Lighting System: Headlight, taillight, brake lights, turn signals (if equipped for street legality). 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, trip meter, engine hour meter. No advanced infotainment features on this model. Driver Assistance Driver Assistance Features: None (motorcycle platform) Connectivity Connectivity Features: None (motorcycle platform) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Refer to manual, typically every 10-15 hours of riding or annually, whichever comes first for off-road use. Air Filter Cleaning: Frequent cleaning recommended based on riding conditions, often every 5-10 hours for dusty environments. Valve Clearance Check: Refer to...
Owners, independent repair shops, and technicians servicing Husqvarna TE 250 motorcycles from the 2011 and 2012 model years.
Competitive Analysis
Value Proposition:
Provides dealership-level repair and maintenance information, enabling users to perform their own servicing, saving time and money, and ensuring proper upkeep.
Key Features
Accuracy And Completeness:
Emphasizes accuracy and comprehensiveness, covering all necessary instructions for repairs and maintenance, including proprietary component manufacturer instructions.
Professional Guidance:
Aims to empower users to perform repairs like professional technicians by understanding component functions and overall vehicle performance.
Safety Emphasis:
Highlights the importance of using safety equipment and observing precautions, including the use of torque wrenches for critical fasteners.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Printability:
Yes
Pages:
Not explicitly stated, but a comprehensive workshop manual typically ranges from 200 to 500+ pages.
Frame inspection and repair, suspension (forks, rear shock), steering system, braking system (front and rear), wheel and tire service, chain and sprocket maintenance.
Bodywork And Cosmetics:
Body panel removal and installation, seat, fuel tank, fenders, decals.
Troubleshooting guides for common issues, symptom-based diagnostics, component testing procedures.
Repair And Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.
Special Tool Requirements:
Identification and usage of specialized tools required for specific adjustments and repairs, including Husqvarna part numbers for tools where applicable.
Technical Depth
Depth Of Information:
Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts.
Included Technical Data:
Detailed torque specifications for all fasteners, clearance measurements for engine components (valves, piston rings), gear ratios, electrical resistance values, diagnostic trouble codes (if applicable).
📊 Manual Specifications
File Specifications
File Type:
PDF
Delivery Method:
Electronic Delivery via Email
File Size:
Varies (typical for comprehensive manuals)
Print Quality
Resolution:
High (suitable for printing clear diagrams and text)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, DOHC
Displacement:
249.5 cc
Performance
Bore X Stroke:
76 x 54.9 mm (typical for this era)
Compression Ratio:
Approximately 12.8:1 (typical for this era)
Peak Horsepower:
Estimated 30-35 HP (actual may vary based on tuning and market)
Peak Torque:
Estimated 20-23 Nm (actual may vary)
Fuel System
Fuel Delivery:
Mikuni VM34 Carburetor (standard on many European models of this era) or Keihin FCR 39 (common on some TE models). The manual will detail the specific carburetor fitted.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 7.5 - 8.5 liters (varies by specific model configuration)
Lubrication System
Oil Type:
High-quality motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40, API SG or higher, JASO MA)
Oil Capacity:
Approximately 0.8 - 1.0 liters (refer to manual for exact amount during oil change and with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Optional
Optional Transmission Features:
N/A (standard configuration)
Features
Clutch Type:
Wet multi-plate
Transmission Oil Type:
Motorcycle gear oil (specific grade and specification will be detailed in the manual)
📐 Dimensions
Exterior
Overall Length:
Approximately 2200 mm (varies slightly by model)
Overall Width:
Approximately 800 mm (varies slightly by model)
Overall Height:
Approximately 1240 mm (varies slightly by model)
Weights
Dry Weight:
Approximately 105-110 kg (varies by specific configuration)
Wet Weight:
Approximately 115-120 kg (with all fluids, varies by specific configuration)
🛡️ Safety Features
Ratings
Safety Certifications:
CE markings and compliance with relevant European motorcycle safety standards (details may vary by market).
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Specific caliper and rotor sizes will be detailed in the manual.
Suspension System:
Upside-down front forks (e.g., Marzocchi, WP) and adjustable rear shock absorber (e.g., Sachs, Öhlins). Manual will provide adjustment procedures.
Passive Features
Lighting System:
Headlight, taillight, brake lights, turn signals (if equipped for street legality).
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, trip meter, engine hour meter. No advanced infotainment features on this model.
Driver Assistance
Driver Assistance Features:
None (motorcycle platform)
Connectivity
Connectivity Features:
None (motorcycle platform)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual, typically every 10-15 hours of riding or annually, whichever comes first for off-road use.
Air Filter Cleaning:
Frequent cleaning recommended based on riding conditions, often every 5-10 hours for dusty environments.
Valve Clearance Check:
Refer to manual, typically every 20-30 hours of riding or annually.
Spark Plug Replacement:
Refer to manual, often replaced as part of major service intervals or if fouling occurs.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio recommended), specific type and capacity in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (refer to manual for precise specification).
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, chain and sprockets, brake pads, fork seals, swingarm bearings due to off-road usage.
Potential Issues:
Carburetor tuning sensitivity to altitude and temperature, cooling system maintenance, exhaust system integrity.
📚 Vehicle History
Brand Heritage
Husqvarna Heritage:
Founded in Sweden in 1689, Husqvarna has a long and storied history in motorcycle manufacturing, particularly in off-road and enduro racing, known for robust and performance-oriented machines.
Model Evolution
Te Series Evolution:
The TE series represents Husqvarna's commitment to the enduro market, evolving with engine technology, suspension advancements, and chassis design to meet the demands of competition and trail riding.
Production
Manufacturing Location:
Primarily manufactured in Italy during this period.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Husqvarna motorcycles have historically received numerous accolades in enduro and motocross championships, reflecting their performance pedigree.
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