Husqvarna TE TXC SMR 511 2011 2012 Service Repair Manual
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This workshop repair service manual provides comprehensive information for the TE, TXC, and SMR 511 models produced in 2011 and 2012. These versatile motorcycles, known for their performance-oriented design and off-road heritage, feature single-cylinder, 4-stroke engines with displacements around 503cc, typically equipped with fuel injection and liquid-cooling systems. The manual covers all engine and transmission types, offering detailed guidance for owners and technicians alike. The long history of motorcycle manufacturing, dating back to 1903, underpins the engineering quality and reliability of these machines, which are built for demanding riding conditions. This manual serves as an indispensable resource for maintaining and repairing your TE, TXC, or SMR 511. It includes detailed procedures for the fuel system, cooling system, engine top end, clutch, lubrication system, engine removal and installation, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, and frame. Furthermore, it provides in-depth coverage of the electrical system, complete with wiring diagrams and troubleshooting guides. With professional-level diagnostic and repair information, this manual ensures you have the factory-level data necessary for accurate servicing and upkeep. 🏷️ Basic Information Identification Make: Husqvarna Model: TE/TXC/SMR 511 Year: 2011, 2012 Engine Variants Covered: All Models/Engines/Trim/Transmissions Types 👋 Introduction Market Position Target Audience: Husqvarna TE, TXC, and SMR 511 owners, mechanics, and technicians seeking comprehensive factory-level repair and maintenance data. Competitive Analysis Advantage: Provides the same detailed information used by authorized service centers, enabling significant cost savings on repairs and maintenance. Offers instant access and the ability to print specific sections for clean use. Key Features Accuracy Completeness: Original factory manual content, complete and intact, ensuring accuracy and reliability for all repair and maintenance tasks. User Friendliness: Detailed diagrams, photos, step-by-step instructions, and easy-to-use table of contents for efficient navigation. Accessibility: Instant PDF download provides immediate access to critical repair information without shipping delays or costs. 📋 Manual Details Coverage Areas General Information: True Fuel System: True Cooling System: True Engine Top End: True Clutch: True Engine Lubrication System: True Engine Removal Installation: True Crankshaft Transmission: True Wheels Tires: True Final Drive: True Brakes: True Suspension: True Steering: True Frame: True Electrical System: True Appendix: True Wiring Diagrams: True Bulletins: True Page Count Estimated Pages: Hundreds of pages (as per description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, cooling system, engine top end, clutch, lubrication system, engine removal/installation, crankshaft/transmission. Chassis Systems: Wheels/tires, final drive, brakes, suspension, steering, frame. Electrical Systems: Comprehensive coverage with detailed wiring diagrams and troubleshooting procedures. Procedures Included Maintenance: Scheduled maintenance, fluid checks, component replacements. Troubleshooting: Diagnostic procedures for common and complex issues, including electrical troubleshooting. Repair Rebuild: Step-by-step instructions for disassembly, assembly, cleaning, and reinstallation of all major components. Technical Data: Critical specifications, torque values, clearances, and tolerances. Technical Depth Depth: Professional-level diagnostic, repair, and maintenance information for technicians and advanced DIY users. Covers everything from routine service to complex overhauls. 📊 Manual Specifications File Format PDF Quality: High quality, printable, zoomable. Print Quality Printable: True Zoom Functionality: True Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (typical for these models) Performance Displacement: Approximately 503cc (for the 511 designation) Fuel System Fuel Delivery: Fuel Injection (likely electronic, EFI, for these model years) Engine Systems Cooling System Type: Liquid-cooled Ignition System: Electronic Ignition (details within the manual) 🔧 Transmission Standard Transmission Type: 6-speed manual (common for off-road/supermoto bikes) Optional Optional Transmissions: N/A (typically a single standard transmission for these models) Features Clutch Type: Wet multi-plate clutch (standard) 📐 Dimensions Weights Dry Weight: Specifications vary by specific model (TE, TXC, SMR) and year. Manual will contain exact figures. Wet Weight: Specifications vary by specific model (TE, TXC, SMR) and year. Manual will contain exact figures. 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety is detailed by component performance rather than crash ratings). Active Features Braking System: Hydraulic disc brakes, front and rear. Specific caliper and rotor sizes and types are detailed in the manual. Passive Features Frame Construction: High-strength materials for durability and rider safety under stress (details on frame construction within manual). 💡 Technology Features Infotainment Infotainment System: N/A (These are performance-oriented motorcycles with minimal electronic rider aids focused on engine and chassis management). Driver Assistance Rider Aids: No advanced electronic rider aids like ABS or traction control typically found on these off-road focused models from this era. Focus is on mechanical performance and rider control. Connectivity Connectivity Features: N/A (Basic electrical system for ignition, lighting, and instrumentation only). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hour intervals based on riding conditions. Typically every 10-15 hours for aggressive use. Air Filter Cleaning: Frequent checks and cleaning recommended, especially in dusty conditions. Manual provides detailed...
This workshop repair service manual provides comprehensive information for the TE, TXC, and SMR 511 models produced in 2011 and 2012. These versatile motorcycles, known for their performance-oriented design and off-road heritage, feature single-cylinder, 4-stroke engines with displacements around 503cc, typically equipped with fuel injection and liquid-cooling systems. The manual covers all engine and transmission types, offering detailed guidance for owners and technicians alike. The long history of motorcycle manufacturing, dating back to 1903, underpins the engineering quality and reliability of these machines, which are built for demanding riding conditions.
This manual serves as an indispensable resource for maintaining and repairing your TE, TXC, or SMR 511. It includes detailed procedures for the fuel system, cooling system, engine top end, clutch, lubrication system, engine removal and installation, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, and frame. Furthermore, it provides in-depth coverage of the electrical system, complete with wiring diagrams and troubleshooting guides. With professional-level diagnostic and repair information, this manual ensures you have the factory-level data necessary for accurate servicing and upkeep.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE/TXC/SMR 511
Year:
2011, 2012
Engine Variants Covered:
All Models/Engines/Trim/Transmissions Types
👋 Introduction
Market Position
Target Audience:
Husqvarna TE, TXC, and SMR 511 owners, mechanics, and technicians seeking comprehensive factory-level repair and maintenance data.
Competitive Analysis
Advantage:
Provides the same detailed information used by authorized service centers, enabling significant cost savings on repairs and maintenance. Offers instant access and the ability to print specific sections for clean use.
Key Features
Accuracy Completeness:
Original factory manual content, complete and intact, ensuring accuracy and reliability for all repair and maintenance tasks.
User Friendliness:
Detailed diagrams, photos, step-by-step instructions, and easy-to-use table of contents for efficient navigation.
Accessibility:
Instant PDF download provides immediate access to critical repair information without shipping delays or costs.
Diagnostic procedures for common and complex issues, including electrical troubleshooting.
Repair Rebuild:
Step-by-step instructions for disassembly, assembly, cleaning, and reinstallation of all major components.
Technical Data:
Critical specifications, torque values, clearances, and tolerances.
Technical Depth
Depth:
Professional-level diagnostic, repair, and maintenance information for technicians and advanced DIY users. Covers everything from routine service to complex overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High quality, printable, zoomable.
Print Quality
Printable:
True
Zoom Functionality:
True
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for these models)
Performance
Displacement:
Approximately 503cc (for the 511 designation)
Fuel System
Fuel Delivery:
Fuel Injection (likely electronic, EFI, for these model years)
Engine Systems
Cooling System Type:
Liquid-cooled
Ignition System:
Electronic Ignition (details within the manual)
🔧 Transmission
Standard
Transmission Type:
6-speed manual (common for off-road/supermoto bikes)
Optional
Optional Transmissions:
N/A (typically a single standard transmission for these models)
Features
Clutch Type:
Wet multi-plate clutch (standard)
📐 Dimensions
Weights
Dry Weight:
Specifications vary by specific model (TE, TXC, SMR) and year. Manual will contain exact figures.
Wet Weight:
Specifications vary by specific model (TE, TXC, SMR) and year. Manual will contain exact figures.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle specific safety is detailed by component performance rather than crash ratings).
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Specific caliper and rotor sizes and types are detailed in the manual.
Passive Features
Frame Construction:
High-strength materials for durability and rider safety under stress (details on frame construction within manual).
💡 Technology Features
Infotainment
Infotainment System:
N/A (These are performance-oriented motorcycles with minimal electronic rider aids focused on engine and chassis management).
Driver Assistance
Rider Aids:
No advanced electronic rider aids like ABS or traction control typically found on these off-road focused models from this era. Focus is on mechanical performance and rider control.
Connectivity
Connectivity Features:
N/A (Basic electrical system for ignition, lighting, and instrumentation only).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals based on riding conditions. Typically every 10-15 hours for aggressive use.
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions. Manual provides detailed instructions.
Spark Plug Inspection:
Scheduled inspection and replacement intervals will be specified in the manual.
Fluid Specifications
Engine Oil Type:
Specific API SG or higher, JASO MA/MA2 certified motorcycle oil, viscosity grade (e.g., 10W-50 or 15W-50) as per manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Manual will specify mix ratio and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 recommended by most manufacturers for hydraulic brake systems. Manual will confirm specific requirement.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates, air filter, spark plug are typical wear items. Manual covers inspection and replacement.
Electrical Connections:
Potential for corrosion or looseness in connectors due to off-road use. Electrical system section will aid in diagnosis.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles boasts a long and rich heritage, dating back to 1903, with a strong focus on off-road and motocross racing heritage.
Model Evolution
Evolution:
The TE (Enduro), TXC (Cross-Country), and SMR (Supermoto) lines represent distinct off-road and street-oriented variations of Husqvarna's versatile platform, with the 511 designation indicating a specific engine capacity.
Production
Production Period:
Covered years are 2011-2012, part of a generation that saw significant development in Husqvarna's single-cylinder offerings.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Husqvarna is recognized for its performance and off-road pedigree. Specific model awards not detailed in product info but implied by brand reputation.
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