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Aprilia Tuono V4 R a PRC Motorcycle 2011-2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono V4 R Model Variant: PRC Years Covered: 2011, 2012, 2013 Codes Engine Code: V4 R (denotes the engine configuration and variant) Chassis Code: Factory designation specific to the Tuono V4 R generation 👋 Introduction Market Position Motorcycle Segment: High-performance naked sportbike Target Audience: Enthusiast riders seeking maximum performance and a thrilling riding experience Competitive Analysis Key Competitors: BMW S1000R, Ducati Streetfighter V4, KTM Super Duke R Key Features Engine Configuration: 90-degree V4 Performance Focus: Emphasis on power delivery, agility, and track-day capability in a street-legal package Electronics: Advanced electronic rider aids (traction control, wheelie control, etc.) 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and workshop procedures Manual Type: Service Repair Workshop Manual Page Count Estimated Page Count: Likely 500+ pages (typical for full factory service manuals) Language Language: English (standard for this type of documentation) Format Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, and component overhaul (e.g., cylinder head, pistons, crankshaft, valve train) Fuel System: Fuel injection system (EFI), injectors, throttle bodies, fuel pump, fuel filter, fuel pressure regulation Ignition System: Ignition coils, spark plugs, ECU control, timing Exhaust System: Catalytic converter, mufflers, lambda sensors (O2 sensors) Cooling System: Radiator, cooling fan, water pump, thermostat, coolant flow and capacities Transmission: Gearbox internals, clutch operation, gear selection, shift linkage, lubrication Chassis: Frame, subframe, swingarm, linkages, bearings Suspension: Front forks (rebound, compression, pre-load adjustments), rear shock absorber, linkages, settings, and rebuild procedures Brakes: Front and rear brake systems, calipers, master cylinders, brake lines, ABS (if equipped), fluid replacement, bleeding procedures Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), fuses, relays, ECU, sensors Instrumentation: Dashboard, indicators, warning lights, fault code interpretation Bodywork: Fairings, seat, fuel tank, fenders, mounting points, removal and installation Procedures Included Preventive Maintenance: Scheduled service intervals, lubrication points, checks and adjustments Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step instructions for component replacement, overhaul, and repair Disassembly Assembly: Detailed procedures for dismantling and reassembling major components and the entire motorcycle Tuning Adjustment: Engine tuning, suspension adjustments, control cable adjustments Torque Specifications: Critical torque values for all fasteners and critical components Special Tools: Identification and usage of specialized tools required for specific tasks Technical Depth Depth Of Coverage: Factory-level, comprehensive technical information for professional mechanics and advanced enthusiasts Diagnostic Capability: In-depth diagnostics for engine management, ABS, and other electronic systems 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for easy information retrieval Print Quality Image Resolution: High-resolution images, diagrams, and schematics Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, 4-valve per cylinder, DOHC, 90° V4 Displacement: 999.6 cc (approx.) Bore X Stroke: 73 mm x 57.7 mm (typical for this V4 engine) Compression Ratio: Typically around 13.0:1 Power Output: Approx. 160-170 HP (at crank, specific to model year) Torque Output: Approx. 100-105 Nm (at crank, specific to model year) Performance Redline: Typically around 12,000 RPM Fuel System Fuel Delivery: Multipoint Sequential Electronic Fuel Injection (EFI) with Ride-by-Wire throttle control Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: Approx. 18 liters 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Clutch Type: Hydraulically actuated, multi-plate wet clutch Features Quickshifter: Standard on many Tuono V4 R models for clutchless upshifts Final Drive: O-ring sealed chain 📐 Dimensions Exterior Wheelbase: Approx. 1410 mm Seat Height: Approx. 840 mm Weights Dry Weight: Approx. 175 kg Wet Weight: Approx. 196 kg (fully fueled) 🛡️ Safety Features Ratings Safety Certifications: EU Homologation standards, CE marking (if applicable) Active Features Traction Control: Aprilia Traction Control (ATC) with multiple levels Wheelie Control: Aprilia Wheelie Control (AWC) with adjustable settings Launch Control: Aprilia Launch Control (ALC) for optimal race starts ABS: Bosch multi-level ABS (Anti-lock Braking System), often switchable Passive Features Braking System Front: Dual 320mm discs, radial-mount Brembo monobloc calipers Braking System Rear: Single 220mm disc, Brembo caliper Lighting: Halogen or LED lighting (depending on exact configuration), LED DRLs 💡 Technology Features Infotainment Dashboard Display: Multi-function digital LCD display providing speed, RPM, gear position, fuel level, engine temperature, trip meters, and electronic control settings. Driver Assistance Ride Modes: Multiple engine maps (e.g., Sport, Track, Custom) altering throttle response and power delivery. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for connecting diagnostic tools and accessing fault codes. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 - 10,000 km or annually, whichever comes first Valve Clearance Check: Around 20,000 - 24,000 km, but always refer to the specific manual Chain Lubrication: Regularly, every 500-800 km and after riding in wet conditions Fluid Specifications Engine Oil Type: Fully synthetic SAE 10W-40 or 15W-50, API SG/SH/SJ/SL/SM or higher, JASO MA/MA2 approved Coolant...
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Aprilia Tuono V4 R a PRC Motorcycle 2011-2013 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono V4 R
Model Variant:
PRC
Years Covered:
2011, 2012, 2013
Codes
Engine Code:
V4 R (denotes the engine configuration and variant)
Chassis Code:
Factory designation specific to the Tuono V4 R generation
👋 Introduction
Market Position
Motorcycle Segment:
High-performance naked sportbike
Target Audience:
Enthusiast riders seeking maximum performance and a thrilling riding experience
Competitive Analysis
Key Competitors:
BMW S1000R, Ducati Streetfighter V4, KTM Super Duke R
Key Features
Engine Configuration:
90-degree V4
Performance Focus:
Emphasis on power delivery, agility, and track-day capability in a street-legal package
Electronics:
Advanced electronic rider aids (traction control, wheelie control, etc.)
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and workshop procedures
Manual Type:
Service Repair Workshop Manual
Page Count
Estimated Page Count:
Likely 500+ pages (typical for full factory service manuals)
Language
Language:
English (standard for this type of documentation)
Format
Digital Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, and component overhaul (e.g., cylinder head, pistons, crankshaft, valve train)
Fuel System:
Fuel injection system (EFI), injectors, throttle bodies, fuel pump, fuel filter, fuel pressure regulation
Ignition System:
Ignition coils, spark plugs, ECU control, timing
Exhaust System:
Catalytic converter, mufflers, lambda sensors (O2 sensors)
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant flow and capacities
Transmission:
Gearbox internals, clutch operation, gear selection, shift linkage, lubrication
Chassis:
Frame, subframe, swingarm, linkages, bearings
Suspension:
Front forks (rebound, compression, pre-load adjustments), rear shock absorber, linkages, settings, and rebuild procedures
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, ABS (if equipped), fluid replacement, bleeding procedures
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), fuses, relays, ECU, sensors
Instrumentation:
Dashboard, indicators, warning lights, fault code interpretation
Bodywork:
Fairings, seat, fuel tank, fenders, mounting points, removal and installation
Procedures Included
Preventive Maintenance:
Scheduled service intervals, lubrication points, checks and adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component replacement, overhaul, and repair
Disassembly Assembly:
Detailed procedures for dismantling and reassembling major components and the entire motorcycle
Tuning Adjustment:
Engine tuning, suspension adjustments, control cable adjustments
Torque Specifications:
Critical torque values for all fasteners and critical components
Special Tools:
Identification and usage of specialized tools required for specific tasks
Technical Depth
Depth Of Coverage:
Factory-level, comprehensive technical information for professional mechanics and advanced enthusiasts
Diagnostic Capability:
In-depth diagnostics for engine management, ABS, and other electronic systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for easy information retrieval
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Equivalent:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, 4-valve per cylinder, DOHC, 90° V4
Displacement:
999.6 cc (approx.)
Bore X Stroke:
73 mm x 57.7 mm (typical for this V4 engine)
Compression Ratio:
Typically around 13.0:1
Power Output:
Approx. 160-170 HP (at crank, specific to model year)
Torque Output:
Approx. 100-105 Nm (at crank, specific to model year)
Performance
Redline:
Typically around 12,000 RPM
Fuel System
Fuel Delivery:
Multipoint Sequential Electronic Fuel Injection (EFI) with Ride-by-Wire throttle control
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
Approx. 18 liters
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Features
Quickshifter:
Standard on many Tuono V4 R models for clutchless upshifts
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Approx. 1410 mm
Seat Height:
Approx. 840 mm
Weights
Dry Weight:
Approx. 175 kg
Wet Weight:
Approx. 196 kg (fully fueled)
🛡️ Safety Features
Ratings
Safety Certifications:
EU Homologation standards, CE marking (if applicable)
Active Features
Traction Control:
Aprilia Traction Control (ATC) with multiple levels
Wheelie Control:
Aprilia Wheelie Control (AWC) with adjustable settings
Launch Control:
Aprilia Launch Control (ALC) for optimal race starts
ABS:
Bosch multi-level ABS (Anti-lock Braking System), often switchable
Passive Features
Braking System Front:
Dual 320mm discs, radial-mount Brembo monobloc calipers
Braking System Rear:
Single 220mm disc, Brembo caliper
Lighting:
Halogen or LED lighting (depending on exact configuration), LED DRLs
💡 Technology Features
Infotainment
Dashboard Display:
Multi-function digital LCD display providing speed, RPM, gear position, fuel level, engine temperature, trip meters, and electronic control settings.
Driver Assistance
Ride Modes:
Multiple engine maps (e.g., Sport, Track, Custom) altering throttle response and power delivery.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for connecting diagnostic tools and accessing fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually, whichever comes first
Valve Clearance Check:
Around 20,000 - 24,000 km, but always refer to the specific manual
Chain Lubrication:
Regularly, every 500-800 km and after riding in wet conditions
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 10W-40 or 15W-50, API SG/SH/SJ/SL/SM or higher, JASO MA/MA2 approved
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M3.0 or equivalent)
Brake Fluid Type:
DOT 4 or DOT 5.1, high-performance synthetic brake fluid
Fork Oil Type:
Specific viscosity oil as recommended by Aprilia for the Öhlins or Sachs front forks, typically 5W or 10W
Known Issues
Common Complaints:
Some owners reported occasional electrical gremlins, premature clutch wear under aggressive use, and potentially sensitive fuel mapping on early models. However, these are generally robust machines.
Recalls:
Refer to official Aprilia recalls database for specific VINs and issues.
📚 Vehicle History
Brand Heritage
Aprilia Racing Legacy:
Aprilia has a strong heritage in motorcycle racing, particularly in MotoGP and Superbike classes, influencing their road bikes.
Model Evolution
V4 Platform:
The V4 engine platform was initially developed for the RSV4 superbike, with the Tuono V4 R being its naked sportbike derivative, offering a more upright riding position.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 'R' model might be less documented than the RSV4, the Tuono V4 platform consistently received accolades for its engine performance, handling, and chassis dynamics from motorcycle publications.
Ratings
Editorial Reviews:
Consistently praised by major motorcycle magazines for its potent V4 engine, advanced electronics, and track-bred performance adapted for the street.
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