Husqvarna TE 449 511 2011 Service Repair Workshop Manual
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This manual covers the TE 449 and TE 511 models, produced from approximately 2011 onwards. These motorcycles, part of the Generation 2 era during ownership, are known for their robust engineering and performance in off-road and enduro riding. Featuring a liquid-cooled, 4-stroke, single-cylinder engine with electronic fuel injection, the TE 449 offers around 449.5 cc displacement, while the TE 511 provides approximately 510.9 cc. Both models are equipped with a 6-speed manual transmission and a wet multi-plate clutch, and utilize a chromoly steel frame for durability. They are designed with hydraulic disc brakes for effective stopping power, making them capable machines for demanding terrain. This comprehensive service and repair manual is designed to assist owners with basic mechanical skills, independent repair professionals, and technicians in maintaining and repairing the TE 449/511. It provides detailed information on all major systems, including the engine, transmission, drivetrain, chassis, suspension, steering, brakes, and electrical systems. The manual covers routine maintenance, periodic checks and adjustments, troubleshooting, and complete repair and rebuild procedures, all supported by clear text, detailed diagrams, illustrations, and wiring schematics. This resource aims to enable efficient servicing and ensure the longevity and optimal performance of your motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE 511 Year: 2011 Generation Generation Code: Generation 2 (BMW ownership era) Codes Chassis Codes: TE449, TE511 👋 Introduction Market Position Target Audience: Husqvarna TE 449/511 owners with basic mechanical skills, independent repair professionals, and technicians seeking detailed service information. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information at a fraction of the cost of official dealer services, enabling DIY repairs and informed technician discussions. Key Features Accuracy And Clarity: Accurate, clear, and concise text with illustrations for safe and easy servicing. Vehicle Specificity: Vehicle-specific information, not generic, mirroring what authorized dealers use. Completeness: Complete and intact manual without missing or corrupt parts/pages. Cost Savings: Potential to save significant money on routine maintenance and repairs. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Page Count: Likely 300+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Manual / Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning, troubleshooting, engine specifications, lubrication, cooling system, fuel system, intake & exhaust. Transmission: Service, repair, lubrication, clutch, gearshift mechanism, transmission specifications. Drivetrain: Drive chain, sprockets, maintenance, adjustment, replacement. Chassis And Frame: Frame inspection, bodywork, subframe, general information. Suspension: Front forks (shocks), rear shock absorber service, adjustment, troubleshooting, specifications. Steering: Steering system service, adjustments, troubleshooting, specifications. Brakes: Hydraulic system, brake fluid, pad replacement, caliper service, disc inspection, troubleshooting. Electrical: Wiring diagrams, lighting system, ignition system, starting system, charging system, sensors, troubleshooting, component testing. Fuel System: Fuel pump, injectors, fuel tank, fuel lines, troubleshooting, maintenance. Cooling System: Radiator, coolant, fan, hoses, troubleshooting, maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, air filter service, spark plug checks, tire pressure checks, bolt torque checks. Periodic Checks And Adjustments: Valve clearance checks and adjustments, clutch lever adjustment, brake lever adjustment, steering head bearing checks. Troubleshooting: Advanced troubleshooting for all major systems, diagnostic procedures, fault finding, common issues. Repair And Rebuild: Complete disassembly and reassembly instructions for engine, transmission, suspension, and other components. Installation: Engine removal and installation, component installations. Technical Depth Depth Of Coverage: Comprehensive, from basic owner maintenance to advanced engine rebuilds and electrical diagnostics. Diagnostic Capabilities: Includes procedures for diagnosing electrical and mechanical faults. Diagrams And Illustrations: Step-by-step instructions supplemented with detailed diagrams, illustrations, and exploded views. Wiring Schematics: Detailed wiring diagrams for the entire electrical system. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable, allowing for individual page printing as needed. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Requirements Software Required: Adobe PDF Reader (or compatible PDF viewer). Download Speed Download Speed Indicator: Speed Download Enabled ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single-cylinder Displacement Te449: Approx. 449.5 cc Displacement Te511: Approx. 510.9 cc Bore Stroke Te449: Typical for ~449cc engine (e.g., 98mm x 59.6mm or similar) Bore Stroke Te511: Typical for ~510cc engine (e.g., 98mm x 69.5mm or similar) Cooling System: Liquid-cooled Performance Horsepower Estimate: Likely in the range of 50-60 HP (depending on specific tuning and market). Torque Estimate: Likely in the range of 45-55 Nm (depending on specific tuning and market). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Digital CDI 🔧 Transmission Standard Transmission Type: 6-speed Manual Features Clutch Type: Wet Multi-plate Clutch 📐 Dimensions Exterior Wheelbase: Approximately 1495-1510 mm (Varies by specific model/adjustment) Weights Dry Weight Estimate: Approximately 115-125 kg (Varies by model and equipment) 🛡️ Safety Features Ratings...
This manual covers the TE 449 and TE 511 models, produced from approximately 2011 onwards. These motorcycles, part of the Generation 2 era during ownership, are known for their robust engineering and performance in off-road and enduro riding. Featuring a liquid-cooled, 4-stroke, single-cylinder engine with electronic fuel injection, the TE 449 offers around 449.5 cc displacement, while the TE 511 provides approximately 510.9 cc. Both models are equipped with a 6-speed manual transmission and a wet multi-plate clutch, and utilize a chromoly steel frame for durability. They are designed with hydraulic disc brakes for effective stopping power, making them capable machines for demanding terrain.
This comprehensive service and repair manual is designed to assist owners with basic mechanical skills, independent repair professionals, and technicians in maintaining and repairing the TE 449/511. It provides detailed information on all major systems, including the engine, transmission, drivetrain, chassis, suspension, steering, brakes, and electrical systems. The manual covers routine maintenance, periodic checks and adjustments, troubleshooting, and complete repair and rebuild procedures, all supported by clear text, detailed diagrams, illustrations, and wiring schematics. This resource aims to enable efficient servicing and ensure the longevity and optimal performance of your motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 511
Year:
2011
Generation
Generation Code:
Generation 2 (BMW ownership era)
Codes
Chassis Codes:
TE449, TE511
👋 Introduction
Market Position
Target Audience:
Husqvarna TE 449/511 owners with basic mechanical skills, independent repair professionals, and technicians seeking detailed service information.
Competitive Analysis
Value Proposition:
Provides dealership-level repair and maintenance information at a fraction of the cost of official dealer services, enabling DIY repairs and informed technician discussions.
Key Features
Accuracy And Clarity:
Accurate, clear, and concise text with illustrations for safe and easy servicing.
Vehicle Specificity:
Vehicle-specific information, not generic, mirroring what authorized dealers use.
Completeness:
Complete and intact manual without missing or corrupt parts/pages.
Cost Savings:
Potential to save significant money on routine maintenance and repairs.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
Likely 300+ pages (typical for comprehensive workshop manuals)
Refer to manual for specific interval (typically every 500-1000 km or annually).
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions (e.g., every few rides).
Chain Lubrication Adjustment:
Regular checks and lubrication (every 300-500 km or after washing/riding in rain), adjustment as needed.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-50 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2). Refer to manual for exact specification.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Refer to manual; often uses the same oil as the engine or a specific transmission oil.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, fork seals, air filter.
Electrical Connections:
Importance of ensuring clean and secure electrical connections, especially after off-road use.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Swedish origin, known for off-road motorcycles.
Model Evolution
Development Period:
The TE 449/511 models represent a significant development during Husqvarna's ownership by BMW Motorrad, incorporating advanced chassis designs and engine technology.
Production
Production Period:
Models produced from approximately 2011 onwards.
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