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Husqvarna TXC449 2011 Service Repair Manual

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This manual covers the TXC449, a performance-oriented competition off-road motorcycle produced in 2011. Known for its lightweight design and engineering prowess, the TXC449 is built for demanding off-road use and competitive racing. It features a four-stroke, single-cylinder 449.7 cc engine with DOHC and electronic fuel injection, delivering approximately 50-55 horsepower. The motorcycle is equipped with a 6-speed manual transmission, a wet multi-plate clutch, and a steel perimeter frame, designed for optimal stability and maneuverability in challenging terrain. This Service Repair Manual provides comprehensive guidance for the maintenance, repair, and troubleshooting of your TXC449. It includes detailed procedures for engine mechanicals, fuel, ignition, cooling, lubrication, exhaust, transmission, chassis, suspension, braking, and electrical systems. The manual covers everything from routine maintenance schedules and procedures to extensive troubleshooting guides and expert-level engine overhaul instructions. This resource is essential for owners and technicians to ensure the optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC449 Year: 2011 Product Type: Service Repair Manual 👋 Introduction Market Position Vehicle Type: Competition Off-Road Motorcycle (Enduro/Motocross) Target Audience: Enthusiast riders, off-road racers, and service technicians specializing in high-performance motorcycles. Competitive Analysis Segment: High-performance European off-road motorcycles Key Features Manual Value Proposition: Provides essential, factory-level technical data required for comprehensive maintenance, repair, and optimization of the Husqvarna TXC449 2011 model. Vehicle Design Focus: Performance-oriented, lightweight design for competitive off-road use. 📋 Manual Details Coverage Areas Engine Repair: Full Transmission Service: Full Electrical System Diagnostics: Comprehensive Chassis And Suspension: Full Bodywork And Trim: Detailed Troubleshooting Guides: Extensive Maintenance Schedules: Included Page Count Estimated Pages: Variable (typical service manual for this class of vehicle is 300-500+ pages) Manual Type Type: Factory Authorized Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, and reassembly of engine components including piston, rings, connecting rods, crankshaft, cylinder head, valves, camshafts, timing components, and oil pump. Fuel System: Inspection, maintenance, and repair of fuel injection system, fuel pump, fuel injectors, fuel pressure regulator, and fuel lines. Ignition System: Details on spark plugs, ignition coils, wiring, and ECU control for ignition timing. Cooling System: Radiator, coolant hoses, water pump, thermostat, and fan operation and service. Lubrication System: Oil pump, oil filter, oil passages, and oil pressure checks. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, and emissions control components. Transmission And Drivetrain: Clutch operation, gear selection, internal transmission components, and final drive maintenance. Suspension System: Front and rear suspension components, including forks, shocks, linkages, bearings, and seals. Braking System: Front and rear brake caliper service, master cylinder, brake lines, brake pads, brake fluid specifications, and bleeding procedures. Steering System: Handlebars, steering stem, bearings, and related components. Electrical System: Wiring diagrams, battery service, starter motor, charging system (alternator/stator), lighting, and control units (ECU). Body And Frame: Frame inspection, body panel removal and installation, seat, fuel tank, and fenders. Procedures Included Preventive Maintenance: Detailed service intervals for oil changes, filter replacements, chain maintenance, brake inspection, and general checks. Routine Maintenance: Step-by-step guides for common tasks like air filter cleaning/replacement, spark plug replacement, and fluid level checks. Troubleshooting Diagnostics: Systematic diagnostic procedures for identifying and resolving common and complex mechanical and electrical faults. Engine Overhaul: Comprehensive instructions for engine disassembly, inspection, measurement of wear, and reassembly with torque specifications. Transmission Repair: Detailed procedures for gearbox disassembly, component replacement, and reassembly. Suspension And Steering Setup: Instructions for suspension tuning, fork seal replacement, and steering bearing maintenance. Brake System Maintenance: Brake pad replacement, caliper overhaul, brake bleeding, and master cylinder service. Electrical Diagnostics: Testing procedures for electrical components, starter system, charging system, and wiring harness troubleshooting using diagrams. Fuel Injection System Service: Cleaning and testing of fuel injectors, fuel pressure adjustments, and troubleshooting fuel delivery issues. Chassis Alignment: Specifications and procedures for wheel alignment and spoke tensioning. Diagnostic Trouble Codes: Listing and interpretation of DTCs, along with diagnostic steps. Technical Depth Depth: Expert Level - Covers complete engine rebuilds, complex electrical diagnostics, and detailed component-level repair procedures. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for hard copy reference. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Coverage Scope: Complete Service and Repair Manual ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single Cylinder Displacement: 449.7 cc Bore X Stroke: 95 mm x 63.4 mm Compression Ratio: 12.9:1 (typical for this model) Valve Train: DOHC, 4 Valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approximately 50-55 HP (factory estimated) Torque: Approximately 45-50 Nm (factory estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin FCR MX37 or similar Fuel Type: Unleaded Gasoline (91+ Octane Recommended) Lubrication Oil Capacity: Approximately...
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Husqvarna TXC449 2011 Service Repair ManualHusqvarna TXC449 2011 Service Repair ManualHusqvarna TXC449 2011 Service Repair ManualHusqvarna TXC449 2011 Service Repair Manual
This manual covers the TXC449, a performance-oriented competition off-road motorcycle produced in 2011. Known for its lightweight design and engineering prowess, the TXC449 is built for demanding off-road use and competitive racing. It features a four-stroke, single-cylinder 449.7 cc engine with DOHC and electronic fuel injection, delivering approximately 50-55 horsepower. The motorcycle is equipped with a 6-speed manual transmission, a wet multi-plate clutch, and a steel perimeter frame, designed for optimal stability and maneuverability in challenging terrain. This Service Repair Manual provides comprehensive guidance for the maintenance, repair, and troubleshooting of your TXC449. It includes detailed procedures for engine mechanicals, fuel, ignition, cooling, lubrication, exhaust, transmission, chassis, suspension, braking, and electrical systems. The manual covers everything from routine maintenance schedules and procedures to extensive troubleshooting guides and expert-level engine overhaul instructions. This resource is essential for owners and technicians to ensure the optimal performance, reliability, and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC449
Year:
2011
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Vehicle Type:
Competition Off-Road Motorcycle (Enduro/Motocross)
Target Audience:
Enthusiast riders, off-road racers, and service technicians specializing in high-performance motorcycles.
Competitive Analysis
Segment:
High-performance European off-road motorcycles
Key Features
Manual Value Proposition:
Provides essential, factory-level technical data required for comprehensive maintenance, repair, and optimization of the Husqvarna TXC449 2011 model.
Vehicle Design Focus:
Performance-oriented, lightweight design for competitive off-road use.
📋 Manual Details
Coverage Areas
Engine Repair:
Full
Transmission Service:
Full
Electrical System Diagnostics:
Comprehensive
Chassis And Suspension:
Full
Bodywork And Trim:
Detailed
Troubleshooting Guides:
Extensive
Maintenance Schedules:
Included
Page Count
Estimated Pages:
Variable (typical service manual for this class of vehicle is 300-500+ pages)
Manual Type
Type:
Factory Authorized Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, and reassembly of engine components including piston, rings, connecting rods, crankshaft, cylinder head, valves, camshafts, timing components, and oil pump.
Fuel System:
Inspection, maintenance, and repair of fuel injection system, fuel pump, fuel injectors, fuel pressure regulator, and fuel lines.
Ignition System:
Details on spark plugs, ignition coils, wiring, and ECU control for ignition timing.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and fan operation and service.
Lubrication System:
Oil pump, oil filter, oil passages, and oil pressure checks.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, and emissions control components.
Transmission And Drivetrain:
Clutch operation, gear selection, internal transmission components, and final drive maintenance.
Suspension System:
Front and rear suspension components, including forks, shocks, linkages, bearings, and seals.
Braking System:
Front and rear brake caliper service, master cylinder, brake lines, brake pads, brake fluid specifications, and bleeding procedures.
Steering System:
Handlebars, steering stem, bearings, and related components.
Electrical System:
Wiring diagrams, battery service, starter motor, charging system (alternator/stator), lighting, and control units (ECU).
Body And Frame:
Frame inspection, body panel removal and installation, seat, fuel tank, and fenders.
Procedures Included
Preventive Maintenance:
Detailed service intervals for oil changes, filter replacements, chain maintenance, brake inspection, and general checks.
Routine Maintenance:
Step-by-step guides for common tasks like air filter cleaning/replacement, spark plug replacement, and fluid level checks.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for identifying and resolving common and complex mechanical and electrical faults.
Engine Overhaul:
Comprehensive instructions for engine disassembly, inspection, measurement of wear, and reassembly with torque specifications.
Transmission Repair:
Detailed procedures for gearbox disassembly, component replacement, and reassembly.
Suspension And Steering Setup:
Instructions for suspension tuning, fork seal replacement, and steering bearing maintenance.
Brake System Maintenance:
Brake pad replacement, caliper overhaul, brake bleeding, and master cylinder service.
Electrical Diagnostics:
Testing procedures for electrical components, starter system, charging system, and wiring harness troubleshooting using diagrams.
Fuel Injection System Service:
Cleaning and testing of fuel injectors, fuel pressure adjustments, and troubleshooting fuel delivery issues.
Chassis Alignment:
Specifications and procedures for wheel alignment and spoke tensioning.
Diagnostic Trouble Codes:
Listing and interpretation of DTCs, along with diagnostic steps.
Technical Depth
Depth:
Expert Level - Covers complete engine rebuilds, complex electrical diagnostics, and detailed component-level repair procedures. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for hard copy reference.
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Completeness
Coverage Scope:
Complete Service and Repair Manual
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single Cylinder
Displacement:
449.7 cc
Bore X Stroke:
95 mm x 63.4 mm
Compression Ratio:
12.9:1 (typical for this model)
Valve Train:
DOHC, 4 Valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 50-55 HP (factory estimated)
Torque:
Approximately 45-50 Nm (factory estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin FCR MX37 or similar
Fuel Type:
Unleaded Gasoline (91+ Octane Recommended)
Lubrication
Oil Capacity:
Approximately 1.0 - 1.1 Liters (check specific manual for exact capacity and type)
Ignition
Ignition System Type:
Digital CDI with dual spark plugs (typical for enhanced combustion)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, Multi-plate
Gear Ratios:
Refer to specific manual section for individual gear ratios.
Final Drive:
O-ring chain, 520 pitch
Fluid Specifications
Transmission Oil Type:
Motorcycle-specific 10W-40 or 10W-50 (refer to manual for exact OEM recommendation or equivalent)
📐 Dimensions
Exterior
Length:
Refer to specific vehicle specifications; typically around 2150-2250 mm
Width:
Refer to specific vehicle specifications; typically around 800-850 mm
Height:
Refer to specific vehicle specifications; typically around 1250-1300 mm
Weights
Dry Weight:
Approximately 105-110 kg (dry)
Curb Weight:
Approximately 115-120 kg (with fluids)
Max Load:
Refer to vehicle specifications; typically rider + minimal gear
Chassis
Frame Type:
Steel Perimeter Frame
Wheelbase:
Refer to specific vehicle specifications; typically around 1470-1490 mm
Ground Clearance:
Refer to specific vehicle specifications; typically above 300 mm
Wheels Tires
Front Wheel Size:
21 inch
Rear Wheel Size:
18 inch
Front Tire Size:
80/100-21 (typical)
Rear Tire Size:
100/100-18 (typical)
Spoke Pattern:
Standard spoke construction
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycles are not typically rated by consumer safety organizations like NHTSA or Euro NCAP for crashworthiness in the same manner as cars.)
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front & Rear)
ABS:
N/A (Typically not equipped on this class of performance off-road bike)
Passive Features
Lighting System:
Headlight, Taillight, Brake Light, Turn Signals (may vary by regional specification)
Chassis Design:
Designed for stability and maneuverability in off-road conditions.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, and basic indicator lights.
Driver Assistance
Traction Control:
N/A (Performance off-road motorcycle without electronic rider aids beyond fuel injection mapping).
Connectivity
Bluetooth Connectivity:
N/A
Engine Management
ECU Functionality:
Manages fuel injection, ignition timing, and potentially idle speed control for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually, whichever comes first (refer to manual for exact interval and severe use recommendations).
Air Filter Cleaning:
Every 5-10 hours of riding, or more frequently in dusty conditions.
Spark Plug Replacement:
Every 20-30 hours of riding or as per manual recommendation.
Chain Lubrication And Adjustment:
Every 500-750 km or after aggressive riding/wet conditions.
Valve Clearance Check:
Every 150-200 hours of riding (critical for performance).
Fluid Specifications
Engine Oil Specification:
API SG, SH, SJ or higher, JASO MA Certified 10W-40 or 10W-50 Synthetic Motorcycle Oil (verify with manual).
Coolant Type:
Ethylene Glycol based antifreeze/coolant mixture (50/50) with corrosion inhibitors, suitable for aluminum engines.
Brake Fluid Type:
DOT 4
Fork Oil Type:
Specific viscosity grade oil, typically 5W or 10W (refer to manual for exact specification and quantity).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, steering head bearings, fork seals, exhaust packing.
Potential Engine Concerns:
Overheating if cooling system is not maintained, potential valve train wear if regular valve clearance checks are neglected, EFI sensor issues.
Electrical System Notes:
Stator or regulator/rectifier failures can occur, requiring specific diagnostic procedures outlined in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Sweden (Founded 1689, motorcycle production began in 1903)
Brand Reputation:
Known for high-performance off-road motorcycles, engineering prowess, and a strong racing heritage.
Model Evolution
Platform Introduction:
The TXC platform evolved from Husqvarna's successful motocross and enduro models, adapting technologies for dual-sport and off-road competition.
Engine Development:
The 449cc engine variant was developed to offer a balance of power and tractable delivery for off-road riding, often featuring fuel injection for improved efficiency and throttle response.
Production
Production Period For Model:
The TXC449 was produced for several years, with the 2011 model being part of a significant generation.
Manufacturing Location:
Historically manufactured in Sweden, though later models and some components may have been sourced from other locations depending on ownership changes (e.g., Cagiva Group, BMW Motorrad, Pierer Mobility Group).
🏆 Awards & Recognition
Recognitions
Motocross Enduro Awards:
Husqvarna motorcycles have a strong history of success in professional motocross and enduro racing, often winning championships in various classes. Specific awards for the TXC449 model would depend on individual rider and team achievements.
Ratings
Expert Reviews:
Received positive reviews from automotive and motorcycle publications for its performance, handling, and competitive edge.
Certifications
Emissions Compliance:
Compliant with emissions standards relevant to its model year and intended market. Specific certification details would be in the vehicle's documentation.
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