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Husqvarna TXC449 TXC511 2011 Service Repair Manual

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The TXC449 and TXC511 models, produced in 2011, represent a dedication to high-performance off-road motorcycling. These machines are engineered with a focus on lightweight construction, robust LC4 engine architecture known for its torque and durability, and agile handling, making them competitive in off-road sport and competition. With single-cylinder, 4-stroke, liquid-cooled engines displacing 449.3 cc and 503.7 cc respectively, they offer substantial power output, typically ranging from 45-55 horsepower, suitable for demanding terrains. Their design philosophy prioritizes performance and responsiveness, positioning them against established European off-road manufacturers. This comprehensive Service Repair Manual provides detailed information for the maintenance and repair of the TXC449 and TXC511. It covers all essential systems, including the engine, transmission, chassis, and electrical components, with in-depth procedures for assembly, disassembly, inspection, and overhaul. The manual also includes scheduled maintenance tasks, troubleshooting guides for common issues, and essential technical specifications. Its purpose is to equip owners, mechanics, and technicians with the necessary knowledge to ensure the optimal performance, reliability, and longevity of these specialized off-road motorcycles. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC511 Year: 2011 Codes Engine Code Txc449: LC4 (Single-cylinder, 4-stroke, liquid-cooled) Engine Code Txc511: LC4 (Single-cylinder, 4-stroke, liquid-cooled) 👋 Introduction Market Position Segment: High-performance off-road motorcycles, specifically dual-sport or enduro variants. Competitive Analysis Competitors: Competes with similar displacement offerings from KTM (e.g., EXC series), Beta, and other European manufacturers known for off-road prowess. Key Features Design Philosophy: Focus on lightweight construction, robust engine performance, and agile handling for off-road conditions. Engine Architecture: Leverages Husqvarna's established LC4 engine architecture, known for its torque and durability. 📋 Manual Details Coverage Areas Coverage: Complete service and repair procedures for Husqvarna TXC449 and TXC511 models. Page Count Page Count: N/A (PDF format, variable depending on printer settings) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, inspection, overhaul, cooling system, lubrication system, fuel system, ignition system, exhaust system. Transmission: Gearbox, clutch, shift mechanism, lubrication. Chassis: Frame, suspension (front and rear), steering, wheels, tires, braking system (front and rear). Electrical: Wiring diagrams, lighting, starting system, charging system, ignition system, instruments, switches, battery. Bodywork: Body panels, seat, fuel tank, plastics, fairings. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks. Repair: Component repair, troubleshooting guides, diagnostic procedures, wear limits, specifications. Troubleshooting: Diagnosis of common faults, error codes, solutions. Technical Depth Depth: Comprehensive, from basic routine maintenance to complete engine and gearbox rebuilds. 📊 Manual Specifications File Format File Format Details: Searchable PDF document, easily printable. High resolution for clear diagrams and text. Print Quality Print Quality Recommendation: Recommended for printing on standard paper stock for clarity of diagrams. Binding Type Binding Type Comparison: Digital format offers advantages over traditional bound manuals for searchability and portability. Paper Type Paper Type Comparison: PDF format eliminates the need for specific paper types, adaptable for digital viewing or printing. ⚙️ Engine Specifications Primary Engine Engine Type Txc449: Single-cylinder, 4-stroke, liquid-cooled, DOHC Engine Displacement Txc449: 449.3 cc Engine Type Txc511: Single-cylinder, 4-stroke, liquid-cooled, DOHC Engine Displacement Txc511: 503.7 cc Performance Bore X Stroke Txc449: 95 mm x 63.4 mm (approx.) Bore X Stroke Txc511: 97 mm x 67.5 mm (approx.) Compression Ratio: Typically around 11.0:1 to 12.0:1 (specifics in manual) Horsepower Estimate Txc449: Approx. 45-50 HP (Varies with tuning and specific model configuration) Horsepower Estimate Txc511: Approx. 50-55 HP (Varies with tuning and specific model configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or similar system. Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 (RON) 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Optional Optional Gear Ratios: N/A (Standard fixed gear ratios) Features Clutch Type: Hydraulically operated wet multi-plate clutch Transmission Fluid Type: Specific motorcycle gear oil or engine oil meeting JASO MA/MA2 standards (refer to manual for exact specification and capacity). 📐 Dimensions Exterior Length: Varies by model configuration, approximately 2200-2300 mm Width: Varies by model configuration, approximately 800-900 mm Height: Varies by model configuration, approximately 1200-1300 mm Weights Dry Weight Txc449: Approx. 110-115 kg Dry Weight Txc511: Approx. 112-117 kg Fuel Tank Capacity: Approx. 7.5 - 9.0 liters 🛡️ Safety Features Ratings Safety Standard: Designed for off-road competition and recreational use, not road legal in many jurisdictions without modification. Active Features Brakes: Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in the manual. Suspension: High-performance adjustable front forks (upside-down) and rear shock absorber for off-road terrain management. Passive Features Frame Construction: Robust, lightweight frame (e.g., chrome-molybdenum steel or aluminum alloy) designed for impact and torsional rigidity. 💡 Technology Features Infotainment Infotainment System: Basic digital instrument cluster providing speed, RPM, odometer, trip meter, and basic indicator lights. No advanced infotainment features. Driver Assistance Driver Assistance Features: N/A (Designed for off-road, no electronic rider aids like ABS or traction control typically...
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Husqvarna TXC449 TXC511 2011 Service Repair ManualHusqvarna TXC449 TXC511 2011 Service Repair ManualHusqvarna TXC449 TXC511 2011 Service Repair ManualHusqvarna TXC449 TXC511 2011 Service Repair Manual
The TXC449 and TXC511 models, produced in 2011, represent a dedication to high-performance off-road motorcycling. These machines are engineered with a focus on lightweight construction, robust LC4 engine architecture known for its torque and durability, and agile handling, making them competitive in off-road sport and competition. With single-cylinder, 4-stroke, liquid-cooled engines displacing 449.3 cc and 503.7 cc respectively, they offer substantial power output, typically ranging from 45-55 horsepower, suitable for demanding terrains. Their design philosophy prioritizes performance and responsiveness, positioning them against established European off-road manufacturers. This comprehensive Service Repair Manual provides detailed information for the maintenance and repair of the TXC449 and TXC511. It covers all essential systems, including the engine, transmission, chassis, and electrical components, with in-depth procedures for assembly, disassembly, inspection, and overhaul. The manual also includes scheduled maintenance tasks, troubleshooting guides for common issues, and essential technical specifications. Its purpose is to equip owners, mechanics, and technicians with the necessary knowledge to ensure the optimal performance, reliability, and longevity of these specialized off-road motorcycles.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC511
Year:
2011
Codes
Engine Code Txc449:
LC4 (Single-cylinder, 4-stroke, liquid-cooled)
Engine Code Txc511:
LC4 (Single-cylinder, 4-stroke, liquid-cooled)
👋 Introduction
Market Position
Segment:
High-performance off-road motorcycles, specifically dual-sport or enduro variants.
Competitive Analysis
Competitors:
Competes with similar displacement offerings from KTM (e.g., EXC series), Beta, and other European manufacturers known for off-road prowess.
Key Features
Design Philosophy:
Focus on lightweight construction, robust engine performance, and agile handling for off-road conditions.
Engine Architecture:
Leverages Husqvarna's established LC4 engine architecture, known for its torque and durability.
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair procedures for Husqvarna TXC449 and TXC511 models.
Page Count
Page Count:
N/A (PDF format, variable depending on printer settings)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, inspection, overhaul, cooling system, lubrication system, fuel system, ignition system, exhaust system.
Transmission:
Gearbox, clutch, shift mechanism, lubrication.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, braking system (front and rear).
Electrical:
Wiring diagrams, lighting, starting system, charging system, ignition system, instruments, switches, battery.
Bodywork:
Body panels, seat, fuel tank, plastics, fairings.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks.
Repair:
Component repair, troubleshooting guides, diagnostic procedures, wear limits, specifications.
Troubleshooting:
Diagnosis of common faults, error codes, solutions.
Technical Depth
Depth:
Comprehensive, from basic routine maintenance to complete engine and gearbox rebuilds.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF document, easily printable. High resolution for clear diagrams and text.
Print Quality
Print Quality Recommendation:
Recommended for printing on standard paper stock for clarity of diagrams.
Binding Type
Binding Type Comparison:
Digital format offers advantages over traditional bound manuals for searchability and portability.
Paper Type
Paper Type Comparison:
PDF format eliminates the need for specific paper types, adaptable for digital viewing or printing.
⚙️ Engine Specifications
Primary Engine
Engine Type Txc449:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Engine Displacement Txc449:
449.3 cc
Engine Type Txc511:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Engine Displacement Txc511:
503.7 cc
Performance
Bore X Stroke Txc449:
95 mm x 63.4 mm (approx.)
Bore X Stroke Txc511:
97 mm x 67.5 mm (approx.)
Compression Ratio:
Typically around 11.0:1 to 12.0:1 (specifics in manual)
Horsepower Estimate Txc449:
Approx. 45-50 HP (Varies with tuning and specific model configuration)
Horsepower Estimate Txc511:
Approx. 50-55 HP (Varies with tuning and specific model configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar system.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 (RON)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Optional
Optional Gear Ratios:
N/A (Standard fixed gear ratios)
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Transmission Fluid Type:
Specific motorcycle gear oil or engine oil meeting JASO MA/MA2 standards (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Varies by model configuration, approximately 2200-2300 mm
Width:
Varies by model configuration, approximately 800-900 mm
Height:
Varies by model configuration, approximately 1200-1300 mm
Weights
Dry Weight Txc449:
Approx. 110-115 kg
Dry Weight Txc511:
Approx. 112-117 kg
Fuel Tank Capacity:
Approx. 7.5 - 9.0 liters
🛡️ Safety Features
Ratings
Safety Standard:
Designed for off-road competition and recreational use, not road legal in many jurisdictions without modification.
Active Features
Brakes:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in the manual.
Suspension:
High-performance adjustable front forks (upside-down) and rear shock absorber for off-road terrain management.
Passive Features
Frame Construction:
Robust, lightweight frame (e.g., chrome-molybdenum steel or aluminum alloy) designed for impact and torsional rigidity.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital instrument cluster providing speed, RPM, odometer, trip meter, and basic indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
N/A (Designed for off-road, no electronic rider aids like ABS or traction control typically found on these models).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 15-20 hours of operation or annually, whichever comes first (refer to manual for precise intervals).
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions. Every 5-10 hours.
Chain Adjustment:
Check and adjust tension regularly as per manual specifications (typically 20-30mm of free play).
Valve Clearance Check:
Initial check typically at 1000 km or 20 hours, subsequent checks at intervals specified in the manual.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle specific 4-stroke engine oil, SAE 10W-50 or 15W-50, meeting JASO MA/MA2 and API SL/SM specifications (verify exact grade in manual).
Coolant Type:
Mixture of distilled water and ethylene glycol-based antifreeze (e.g., 50/50 mix). Specific brand recommendations in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (verify specific DOT rating in manual).
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, chain and sprockets, fork seals are common wear items requiring periodic inspection and replacement.
Electrical Connections:
Corrosion or loose connections in electrical components can occur due to off-road use and moisture exposure; manual details troubleshooting.
Fuel Pump Reliability:
Some models of this era could experience fuel pump issues; the manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in motorcycle racing and off-road sport.
Model Evolution
Txc Lineage:
The TXC models represent Husqvarna's commitment to the competitive off-road segment, building on their legacy of motocross and enduro bikes.
Production
Manufacturing Era:
These models were part of Husqvarna's product line during a period of transition and development under various ownership structures.
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Husqvarna generally receives praise for performance and handling in off-road segments. Specific model awards for the 2011 TXC series are less prominent than broader brand recognition.
Ratings
Owner Satisfaction:
Owner satisfaction often tied to the rider's experience and tolerance for the performance characteristics and maintenance demands of a dedicated off-road machine.
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