Husqvarna TXC511 2011 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TXC511 Year: 2011 Codes Vehicle Type: Dual-Sport Motorcycle Introduction Market Position Category: Competition-oriented dual-sport motorcycle, often used in off-road racing and trail riding. Competitive Analysis Competitors 2011: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z models (depending on exact configuration and intent). Key Features Bike Focus: Performance-oriented off-road capability with street legality, often featuring premium suspension and strong engines for competitive use. Manual Details Coverage Areas Main Systems Covered: Engine, Transmission, Chassis, Electrical System, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Bodywork Page Count Estimated Pages: Hundreds (Exact count not specified but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Disassembly, inspection, repair, and reassembly of all engine components including cylinder, piston, connecting rod, crankshaft, valves, camshafts, timing system. Fuel System: Carburetor (or EFI if applicable for the year/model, though TXC is typically carbureted) overhaul, fuel pump, fuel lines, fuel tank maintenance. Transmission Drivetrain: Clutch assembly, gearbox internals, gear selection, final drive maintenance. Brakes: Hydraulic brake system maintenance (front and rear), caliper overhaul, master cylinder, brake fluid replacement, bleeding procedures, pad and rotor replacement. Suspension: Front fork (upside-down type) maintenance and repair, rear shock absorber service, linkage maintenance, adjustment procedures. Electrical System: Wiring diagrams, ignition system, lighting, battery, charging system (stator, regulator/rectifier), starter motor, fuses, switches, diagnostic codes (if applicable). Cooling System: Radiator service, coolant replacement, thermostat operation, fan operation (if equipped). Exhaust System: Muffler and header pipe inspection and replacement. Chassis Frame: Frame inspection, headstock bearing replacement, swingarm maintenance, wheel bearing replacement. Bodywork Plastics: Fairing removal, installation, and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, air filter cleaning/replacement, spark plug replacement, general inspection. Troubleshooting: Systematic diagnosis of common problems and fault finding guides. Repair Procedures: Step-by-step instructions for component repair and replacement across all major vehicle systems. Engine Rebuild: Complete engine overhaul procedures. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams and specifications. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and chassis work. Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (allows for printing of entire manual or selected pages) Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 449.7cc (Approximate, often referred to as 511cc due to bore/stroke influencing marketing or previous models, but the 450cc class is typical for this engine platform derived from the TC450). Bore X Stroke: 95.0 mm x 63.4 mm (Typical for this engine family) Cooling System: Liquid-cooled Performance Horsepower: Estimated 50-55 HP (Actual figures vary and are not definitively stated in the product description, but indicative of a performance 450cc off-road engine). Torque: Estimated 45-50 Nm (Refer to manual for precise figures). Fuel System Fuel Delivery: Carburetor (Mikuni VM34 or similar often used in this era/class). Fuel Type: Unleaded gasoline (91 octane or higher recommended). Ignition Ignition System: Digital CDI Lubrication Oil Type: High-quality motorcycle-specific 4-stroke engine oil (e.g., JASO MA certified, SAE 10W-50 recommended, consult manual for exact specs). Oil Capacity: Refer to manual (typically around 1.5-2.0 liters). Transmission Standard Transmission Type: 6-speed sequential manual transmission Optional Optional Transmissions: N/A (Standard configuration for this model). Features Clutch Type: Wet multi-plate clutch, hydraulically operated. Final Drive: Chain drive Gear Ratios: Refer to manual for specific gear ratios. Dimensions Exterior Length: Refer to manual (typical dual-sport length around 2200mm). Width: Refer to manual (typical dual-sport width around 800mm). Height: Refer to manual (typical dual-sport height around 1200mm). Weights Dry Weight: Approx. 110-115 kg (Actual weight varies and should be confirmed with manual). Fuel Tank Capacity: Approx. 7.5 - 8.5 liters (Consult manual for exact specification). Suspension Travel Front Suspension Travel: Approx. 250-300 mm (Typical for competition-oriented forks). Rear Suspension Travel: Approx. 280-320 mm (Typical for competition-oriented rear shock). Safety Features Ratings Safety Standards: Designed to meet relevant street-legal and off-road safety standards for its class. Specific crash ratings not applicable to motorcycles in the same way as cars. Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Lighting: Headlight, taillight, brake light, turn signals (for street legality). Technology Features Infotainment Infotainment System: Minimal; typically includes a basic digital or analog display for speed, odometer, trip meter, and indicator lights. No advanced infotainment features. Driver Assistance Rider Assistance: N/A (Focus is on rider input and control, not electronic rider aids common in modern automotive applications). Connectivity Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 10-15 hours of riding for hard use, or 3000-5000 km for general use). Air Filter Maintenance: Regular cleaning/replacement, frequency depends on riding conditions (e.g., every 5-10 hours for dusty conditions). Spark Plug Replacement:...
Hundreds (Exact count not specified but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, inspection, repair, and reassembly of all engine components including cylinder, piston, connecting rod, crankshaft, valves, camshafts, timing system.
Fuel System:
Carburetor (or EFI if applicable for the year/model, though TXC is typically carbureted) overhaul, fuel pump, fuel lines, fuel tank maintenance.
Transmission Drivetrain:
Clutch assembly, gearbox internals, gear selection, final drive maintenance.
Brakes:
Hydraulic brake system maintenance (front and rear), caliper overhaul, master cylinder, brake fluid replacement, bleeding procedures, pad and rotor replacement.
Suspension:
Front fork (upside-down type) maintenance and repair, rear shock absorber service, linkage maintenance, adjustment procedures.
Oil changes, filter replacements, chain adjustment, air filter cleaning/replacement, spark plug replacement, general inspection.
Troubleshooting:
Systematic diagnosis of common problems and fault finding guides.
Repair Procedures:
Step-by-step instructions for component repair and replacement across all major vehicle systems.
Engine Rebuild:
Complete engine overhaul procedures.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams and specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and chassis work.
Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (allows for printing of entire manual or selected pages)
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
449.7cc (Approximate, often referred to as 511cc due to bore/stroke influencing marketing or previous models, but the 450cc class is typical for this engine platform derived from the TC450).
Bore X Stroke:
95.0 mm x 63.4 mm (Typical for this engine family)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 50-55 HP (Actual figures vary and are not definitively stated in the product description, but indicative of a performance 450cc off-road engine).
Torque:
Estimated 45-50 Nm (Refer to manual for precise figures).
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM34 or similar often used in this era/class).
Fuel Type:
Unleaded gasoline (91 octane or higher recommended).
Ignition
Ignition System:
Digital CDI
Lubrication
Oil Type:
High-quality motorcycle-specific 4-stroke engine oil (e.g., JASO MA certified, SAE 10W-50 recommended, consult manual for exact specs).
Oil Capacity:
Refer to manual (typically around 1.5-2.0 liters).
Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Optional
Optional Transmissions:
N/A (Standard configuration for this model).
Features
Clutch Type:
Wet multi-plate clutch, hydraulically operated.
Final Drive:
Chain drive
Gear Ratios:
Refer to manual for specific gear ratios.
Dimensions
Exterior
Length:
Refer to manual (typical dual-sport length around 2200mm).
Width:
Refer to manual (typical dual-sport width around 800mm).
Height:
Refer to manual (typical dual-sport height around 1200mm).
Weights
Dry Weight:
Approx. 110-115 kg (Actual weight varies and should be confirmed with manual).
Fuel Tank Capacity:
Approx. 7.5 - 8.5 liters (Consult manual for exact specification).
Suspension Travel
Front Suspension Travel:
Approx. 250-300 mm (Typical for competition-oriented forks).
Rear Suspension Travel:
Approx. 280-320 mm (Typical for competition-oriented rear shock).
Safety Features
Ratings
Safety Standards:
Designed to meet relevant street-legal and off-road safety standards for its class. Specific crash ratings not applicable to motorcycles in the same way as cars.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (for street legality).
Technology Features
Infotainment
Infotainment System:
Minimal; typically includes a basic digital or analog display for speed, odometer, trip meter, and indicator lights. No advanced infotainment features.
Driver Assistance
Rider Assistance:
N/A (Focus is on rider input and control, not electronic rider aids common in modern automotive applications).
Connectivity
Connectivity Features:
N/A
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 10-15 hours of riding for hard use, or 3000-5000 km for general use).
Air Filter Maintenance:
Regular cleaning/replacement, frequency depends on riding conditions (e.g., every 5-10 hours for dusty conditions).
Spark Plug Replacement:
Refer to manual (typically every 50-100 hours of riding or based on plug condition).
Chain Lubrication Adjustment:
Check and lubricate every 500 km or more frequently in wet/dirty conditions. Adjust slack as per manual specifications.
Fluid Specifications
Brake Fluid:
DOT 4 recommended (Consult manual for exact specification).
Coolant:
Ethylene glycol-based antifreeze coolant mixture (50/50 with distilled water recommended, consult manual for exact type and capacity).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings due to the high-performance nature of the bike and off-road use.
Electrical Connections:
Corrosion or loose connections in wiring harness can be an issue with off-road use; regular inspection is recommended.
Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Model Evolution
Txc Lineage:
The TXC line represents Husqvarna's commitment to high-performance off-road and dual-sport motorcycles, evolving from their motocross and enduro heritage.
Production
Production Era:
Husqvarna motorcycles have been produced through various ownerships, including Swedish, Italian (BMW ownership period), and currently Austrian (KTM ownership).
Awards & Recognition
Recognitions
Bike Type Awards:
Husqvarna motorcycles in general have received acclaim in off-road racing disciplines (Enduro, MX) for their performance and durability. Specific awards for the 2011 TXC511 are not readily publicized but it was a strong contender in its class.
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