🏷️ Basic Information Identification Make: Polaris Model: Sportsman 400 500 HO Touring Forest Tractor ATV Model Variant: Touring Model Variant Specialty: Forest Tractor Generation Model Years Covered: 2012, 2013 Codes Product Sku Identifier: POL400500HO2012-2013SRMD 👋 Introduction Market Position Segment: Utility ATV, particularly suited for touring and demanding work applications (Forest Tractor designation). Competitive Analysis Competitors: Competes with other multi-purpose ATVs from manufacturers like Can-Am (Outlander), Yamaha (Grizzly), and Kawasaki (Brute Force). Key Features Versatility: Designed for both recreational touring and heavy-duty utility tasks, as indicated by the 'Forest Tractor' designation. Touring Capability: The 'Touring' model implies comfort and stability for longer rides, often with features like passenger seating. 📋 Manual Details Coverage Areas Documentation Scope: Comprehensive service, repair, maintenance, and troubleshooting for all listed models and years. Page Count Estimated Pages: Hundreds (specific count not provided in product info, but typical for full service manuals) Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: Downloadable PDF Compatibility Device Compatibility: PC, MAC, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, tuning, fuel system, lubrication, cooling, ignition, exhaust. Transmission: Service, repair, and adjustments for automatic transmission (CVT), gearboxes, and driveline components. Chassis And Frame: Frame inspection, repair, suspension (front and rear), steering system, wheel alignment. Brakes: Hydraulic brake system diagnosis, caliper and master cylinder repair, brake fluid replacement, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (alternator/stator), starting system, lighting, instrumentation, ECM diagnostics. Fuel System: Fuel pump, fuel injectors (if applicable), carburetor (for some variants), fuel tank, lines, and filters. Cooling System: Radiator, fan, coolant, hoses, thermostat, water pump, overheat diagnosis. Exhaust System: Muffler, exhaust pipes, catalytic converter (if applicable), leak detection, repair. Body And Trim: Body panel removal/installation, seat removal, accessory mounting (e.g., cargo racks, winches). Wheels And Tires: Tire pressure, rotation, wheel bearing maintenance, rim specifications. Procedures Included Preventative Maintenance: Regular service checks, fluid changes, filter replacements, lubrication points. Troubleshooting: Diagnostic flowcharts, symptom-based repair guidance for common and uncommon issues. Repair And Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly. Adjustments: Carburetor/fuel injection adjustments, throttle cable, brake adjustments. Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair. Special Tools: Identification and usage of specific Polaris or aftermarket tools required for certain procedures. Technical Depth Diagnostic Level: Advanced diagnostics including error code interpretation, sensor testing, and ECM analysis. Rebuild Capability: Complete engine and transmission overhaul procedures with detailed specifications. Specification Detail: Torque values, clearances, fluid capacities, and electrical parameters. 📊 Manual Specifications File Format Format Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Image Resolution: Professional quality with clear diagrams and illustrations. Layout: Organized into logical sections for ease of use. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC Displacement 400: 375cc (for the 400 model variant) Displacement 500: 499cc (for the 500 HO model variant) Bore X Stroke 400: Approx. 80mm x 75mm (typical for this displacement range) Bore X Stroke 500: Approx. 92mm x 75mm (typical for this displacement range) Horsepower 400: Estimated 25-30 HP (actual varies by year and tune) Horsepower 500: Estimated 34-38 HP (for HO model, actual varies) Cooling System: Liquid-cooled Ignition System: CDI (Capacitor Discharge Ignition) Performance Torque Characteristics: Designed for strong low-end and mid-range torque for pulling and climbing. Fuel System Fuel Delivery 400: Likely Carbureted (Mikuni or similar) for 2012-2013 400 model. Fuel Delivery 500: Likely Electronic Fuel Injection (EFI) for 500 HO model, for improved performance and cold starts. Fuel Type: Unleaded gasoline (Octane rating specified in manual) 🔧 Transmission Standard Transmission Type: Automatic Polaris Variable Transmission (PVT) with Engine Braking Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector. Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P). Features Engine Braking: Integrated engine braking for downhill control. Final Drive: Shaft drive (front and rear) 📐 Dimensions Exterior Length: Approx. 83-85 inches (1.3-2.15m) (varies slightly between 400/500 and touring configurations) Width: Approx. 46-48 inches (1.17-1.22m) Height: Approx. 48-50 inches (1.22-1.27m) Cargo Front Rack Capacity: Typically 100 lbs (45 kg) Rear Rack Capacity: Typically 200 lbs (90 kg) Weights Dry Weight 400: Approx. 600-650 lbs (272-295 kg) Dry Weight 500: Approx. 650-700 lbs (295-318 kg) Towing Capacity: Typically 1500 lbs (680 kg) Gcvwr: Gross Combined Vehicle Weight Rating specified in manual. 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/ROHVA standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Engine Braking: Provides additional control on descents. On Demand AWD: Enhances traction in challenging terrain. Passive Features Roll Over Protection: Integral part of ATV design; manual covers safe operating practices. Seat Belt Anchorage: Not standard on most ATVs of this era; manual will emphasize proper helmet use and safety gear. 💡 Technology Features Infotainment Instrument Cluster:...