Polaris Sportsman XP 850 Service Manual Repair 2012-2013
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP 850 Model Variants: XP 850 HO, XP 850 HO EPS, XP 850 HO Int'l, Touring 850 HO, Touring 850 HO Int'l Year: 2012, 2013 Codes Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Segment: High-performance utility ATV Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat TRV, Yamaha Grizzly Key Features Engine Size: 850cc class engine Power Steering: EPS (Electronic Power Steering) models available Capacity: Offered in single-seat (XP) and two-seat (Touring) configurations 📋 Manual Details Coverage Areas Scope: Complete tear down and rebuild, maintenance, troubleshooting, diagnostics, specifications Page Count Number Of Pages: 382 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, rebuild, lubrication, fuel system, ignition system, starting system, cooling system Drivetrain: Transmission, drive shafts, clutches (primary/secondary), differentials, AWD system (if applicable), gear reduction Suspension: Front and rear suspension, shocks, A-arms, bushings, wheel bearings, steering system (including EPS) Brakes: Hydraulic brake system, master cylinders, calipers, brake pads, rotors, bleeding procedures Electrical: Battery, charging system (stator, rectifier, regulator), starter, lighting, ignition components, ECU, wiring diagrams, troubleshooting electrical faults Fuel System: Fuel pump, fuel tank, fuel injection system (EFI), injectors, throttle body, air filter, fuel lines Body And Frame: Frame, body panels, plastics, racks, seat, handlebars, fenders Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug service, battery care, tire pressure checks Troubleshooting: Diagnosing common problems, error codes, no-start conditions, performance issues, specific component testing Repair: Engine rebuild, transmission repair, suspension component replacement, brake system overhaul, electrical component repair Installation: Installation guides for specific components or accessories may be included (e.g., EPS system components, if applicable) Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and drivetrain rebuilds, detailed diagnostic procedures Visual Aids: Includes pictures and part diagrams for clarity Data Accuracy: Provides specific torque specifications for critical fasteners 📊 Manual Specifications File Format Format Type: PDF Print Quality Printability: No restrictions on printing Binding Type Digital Format Features: Searchable text, clickable chapters Paper Type Digital Storage: Can be saved/burned to disc ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-Twin Displacement: 850cc Bore X Stroke: Specific values would be found in the manual (e.g., 93mm x 66mm, typical for this era) Compression Ratio: Refer to manual for exact specifications (typically around 10.0:1 to 11.0:1) Performance Horsepower: Typically around 70 HP (exact figure in manual) Torque: Refer to manual for torque figures Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Oil Recommended Oil Viscosity: Refer to manual for specific viscosity grade (e.g., SAE 0W-40, 5W-50 Synthetic recommended for ATV use) Oil Capacity: Refer to manual for exact capacity (typically around 2.0-2.5 liters) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with Engine Braking Features Drive Modes: High, Low, Neutral, Reverse, Park Drive System: On-Demand AWD/2WD (All-Wheel Drive / Two-Wheel Drive) Fluid Specifications Transmission Fluid Type: Refer to manual for specific Polaris PVT fluid or equivalent (e.g., Polaris Belt Lube) 📐 Dimensions Weights Dry Weight: Approximately 680-715 lbs (308-324 kg) depending on model variant (EPS adds weight) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 200 lbs (91 kg) Rack Capacity Rear: 400 lbs (181 kg) Exterior Length: Approximately 83.2 inches (211.3 cm) Width: Approximately 47.6 inches (120.9 cm) Height: Approximately 50 inches (127 cm) Wheelbase: Approximately 52 inches (132.1 cm) Ground Clearance: Approximately 11.5 inches (29.2 cm) Tire Size Front: 26x8-14 (or similar, check manual for specific sizing) Tire Size Rear: 26x10-14 (or similar, check manual for specific sizing) Wheel Bolt Pattern: 4/137 🛡️ Safety Features Ratings Safety Certification: Meets ANSI/SVIA standards Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Standard feature for controlled descents Power Steering: Electronic Power Steering (EPS) available for reduced fatigue and improved control Passive Features Lighting: Dual LED headlights, tail/brake light Seatbelt Recommendation: Always wear a helmet and appropriate safety gear; seatbelts are not standard on ATVs. 💡 Technology Features Infotainment Infotainment Features: Basic analog/digital gauge cluster. No advanced infotainment systems typically found on these models. Driver Assistance Eps: Electronic Power Steering (EPS) significantly aids in steering effort and vibration reduction, enhancing rider comfort and control. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (whichever comes first) - refer to manual for precise schedule. Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions. Replacement as needed. Spark Plug Replacement: Refer to manual for recommended interval (e.g., every 1-2 years or based on hours). Coolant Flush And Refill: Refer to manual for recommended interval (e.g., every 2 years). Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze (e.g., Polaris brand or equivalent meeting specific standards). Brake Fluid Type: DOT 4 hydraulic brake fluid. Known...
Refer to manual for specific Polaris PVT fluid or equivalent (e.g., Polaris Belt Lube)
📐 Dimensions
Weights
Dry Weight:
Approximately 680-715 lbs (308-324 kg) depending on model variant (EPS adds weight)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
200 lbs (91 kg)
Rack Capacity Rear:
400 lbs (181 kg)
Exterior
Length:
Approximately 83.2 inches (211.3 cm)
Width:
Approximately 47.6 inches (120.9 cm)
Height:
Approximately 50 inches (127 cm)
Wheelbase:
Approximately 52 inches (132.1 cm)
Ground Clearance:
Approximately 11.5 inches (29.2 cm)
Tire Size Front:
26x8-14 (or similar, check manual for specific sizing)
Tire Size Rear:
26x10-14 (or similar, check manual for specific sizing)
Wheel Bolt Pattern:
4/137
🛡️ Safety Features
Ratings
Safety Certification:
Meets ANSI/SVIA standards
Active Features
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Standard feature for controlled descents
Power Steering:
Electronic Power Steering (EPS) available for reduced fatigue and improved control
Passive Features
Lighting:
Dual LED headlights, tail/brake light
Seatbelt Recommendation:
Always wear a helmet and appropriate safety gear; seatbelts are not standard on ATVs.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog/digital gauge cluster. No advanced infotainment systems typically found on these models.
Driver Assistance
Eps:
Electronic Power Steering (EPS) significantly aids in steering effort and vibration reduction, enhancing rider comfort and control.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (whichever comes first) - refer to manual for precise schedule.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Replacement as needed.
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., every 1-2 years or based on hours).
Coolant Flush And Refill:
Refer to manual for recommended interval (e.g., every 2 years).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris brand or equivalent meeting specific standards).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
While generally robust, potential issues can include normal wear and tear on CV joints, suspension bushings, and the PVT belt. EFI system components (throttle body, injectors) may require periodic cleaning. Refer to the manual for specific diagnostic procedures for any reported issues.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris is a long-standing American manufacturer of powersports vehicles with a strong reputation for innovation and off-road capability.
Model Evolution
Xp Series:
The Sportsman XP series represented Polaris's top-tier utility/performance ATV offering, known for its powerful engine and advanced features.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2012-2013 models might not be readily available, Polaris Sportsman models consistently receive praise in industry publications for their performance and utility.
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