Polaris Sportsman XP 850 2012 2013 Workshop Service Manual R
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP 850 Model Variant: Touring HO EPS INTL Year: 2012, 2013 Codes Product Name: Polaris Sportsman XP 850 2012 2013 Workshop Service Manual R PDF Download 👋 Introduction Market Position Target Audience: Mechanics and DIY enthusiasts Purpose: To provide comprehensive data, instructions, and methodology for repair interventions Competitive Analysis Value Proposition: Detailed, step-by-step procedures and pictorial diagrams for efficient and accurate repair Key Features Clarity Of Explanation: Specially prepared for simple explanation, enabling even new personnel to provide satisfactory service Instructional Style: Sequential order of steps, supported by illustrations and notes 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for Polaris Sportsman XP 850 Touring HO EPS INTL models Page Count Page Count: 784 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, diagnosis, and repair of the engine and its components Fuel System: Fuel injection, fuel pump, injectors, lines, and tank service procedures Cooling System: Radiator, fan, thermostat, coolant hoses, and flushing procedures Exhaust System: Muffler, exhaust pipes, and mounting hardware service Drivetrain: Transmission, final drive, driveshafts, and CV joints Suspension: Front and rear suspension components, shocks, springs, control arms, and bushings Steering System: Handlebar, steering column, tie rods, and EPS (Electronic Power Steering) system Braking System: Hydraulic brake system, calipers, master cylinders, brake lines, and pads Electrical System: Battery, charging system, ignition system, lighting, starter, and wiring diagrams Body And Frame: Chassis, body panels, racks, seating, and trim components Wheels And Tires: Wheel bearings, tire pressure, and rim specifications Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements Troubleshooting: Diagnosis of common problems and systematic troubleshooting guides Removal And Installation: Step-by-step procedures for removing and installing all major components Disassembly And Assembly: Detailed breakdown and reassembly instructions for mechanical assemblies Adjustments: Carburetor (if applicable), valve clearances, brake adjustments, clutch adjustments Diagnostics: Fault finding, diagnostic codes, testing procedures for electrical and mechanical systems Special Tools: Identification and usage of required special service tools and equipment Technical Depth Technical Depth: Comprehensive, step-by-step, bumper-to-bumper coverage with detailed explanations and pictorial diagrams Illustration Detail: Detailed illustrations, exploded diagrams, drawings, and photos Service Data: Includes service data, precautions, special notes, and important points Wear Limits: Specifications for wear limits of various components Torque Specifications: Detailed torque values for all critical fasteners Construction And Function: Information on the design and function of systems and components 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable Readability: Viewable on any computer, zoomable Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Software Requirement: Adobe Reader Operating Systems: Windows, Mac, Linux OS Completeness Completeness Guarantee: 100% Complete and Intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Type: 850cc ProStar SOHC Twin Cylinder Performance Horsepower Rating: 77 HP (approximate, check specific model variations) Torque Rating: 55 lb-ft (approximate, check specific model variations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-cooled Engine Management Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Engine Braking: All-wheel engine braking 📐 Dimensions Exterior Length: Approx. 84 inches (check specific model variation for exact dimensions) Width: Approx. 48 inches (check specific model variation for exact dimensions) Height: Approx. 48 inches (check specific model variation for exact dimensions) Weights Dry Weight: Approx. 690 lbs (check specific model variation for exact dimensions) Towing Capacity: 1500 lbs Ground Clearance: 11.5 inches Cargo Front Rack Capacity: 100 lbs Rear Rack Capacity: 200 lbs 🛡️ Safety Features Ratings Safety Emphasis: Includes DANGER, CAUTION, and NOTE remarks for safe operations Active Features Braking System Type: Hydraulic disc brakes (front and rear) Passive Features Operator Safety: Emphasis on following standard safety procedures and using correct tools 💡 Technology Features Infotainment Instrument Cluster: Digital instrument cluster with diagnostic indicators (details on interpretation provided) Driver Assistance Eps System: Electronic Power Steering (EPS) system - diagnosis, adjustment, and repair procedures included Connectivity Lighting: Halogen headlights, LED tail/brake lights (wiring and bulb replacement procedures) 🔧 Maintenance Service Intervals Periodic Maintenance Chart: Available within the manual for recommended service intervals Fluid Specifications Engine Oil Type: Refer to manual for specific SAE viscosity grade and API classification (typically 0W-40 or 10W-50 synthetic) Coolant Type: Refer to manual for specific antifreeze/coolant mixture (typically ethylene glycol based) Brake Fluid Type: Refer to manual for specific DOT classification (typically DOT 4) Transmission Fluid Type: Refer to manual for specific Polaris PVT oil or equivalent specifications Known Issues Common Wear Items: Brake pads, drive belts, suspension bushings, wheel bearings (detailed inspection and replacement procedures included) Recommendations Part Usage: Use only genuine Polaris parts as...
Use only genuine Polaris parts as listed in the parts catalogue
Lubricant Usage:
Use only approved lubricants as specified in the manual
Record Keeping:
Keep complete records of all maintenance and repairs
📚 Vehicle History
Brand Heritage
Brand Reputation:
Polaris is known for its off-road and powersports vehicles
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its versatility and performance
Production
Production Period:
2012-2013 model years covered by this manual
🏆 Awards & Recognition
Recognitions
Model Recognition:
Polaris Sportsman series generally well-regarded for off-road capability and rider comfort (specific awards for 2012-2013 models not detailed in product info, but manual covers core engineering excellence)
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