Polaris Sportsman XP Touring 850 2012-2013 Service Repair Manual
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Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP Touring 850
Model Years Covered:
2012, 2013
Product Type:
Service Repair Manual
Vehicle Type:
ATV (All-Terrain Vehicle)
Introduction
Market Position
Vehicle Segment:
High-performance, utility-focused touring ATV
Competitive Analysis
Key Competitors Segment:
Yamaha Grizzly, Can-Am Outlander
Key Features
Vehicle Strengths:
Powerful engine, comfortable touring capability, independent suspension
Manual Value Proposition
Cost Savings:
Inexpensive way to maintain and repair vehicle
Knowledge Gain:
Enables user to understand vehicle and prevent future issues
Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Diagnostic Procedures:
Included
Maintenance Schedules:
Included
Repair Procedures:
Included
Troubleshooting Guides:
Included
Page Count
Estimated Page Count:
Varies (Digital Manual, typically 500+ pages for full service)
Manual Type
Manual Classification:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, lubrication, cooling
Fuel System:
Fuel injection, fuel pump, lines, injectors, throttle body
Cooling System:
Radiator, fan, thermostat, coolant flow, water pump
Electrical System:
Wiring diagrams, ignition system, starting system, charging system, lighting, accessories, ECM
Chassis:
Frame, suspension (front and rear), steering, brakes, wheels, tires
Emission Control Information:
Emissions-related components and diagnostics
Procedures Included
General Information:
Vehicle identification, safety precautions, torque specifications
Periodic Maintenance:
Recommended service intervals, fluid checks, lubrication, filter replacements
Engine Repair:
Top-end rebuild, bottom-end rebuild, component replacement, timing
Fuel System Repair:
Fuel injector cleaning and replacement, fuel pump diagnosis
Electrical Troubleshooting:
Component testing, circuit diagnosis, wiring repair
Suspension And Steering Repair:
Shock absorber replacement, ball joint service, steering linkage adjustment
Brake System Service:
Brake pad replacement, caliper service, fluid bleeding
Diagnostic Codes:
OBD-II (if applicable to model year) and proprietary diagnostic trouble codes (DTCs)
Technical Depth
Depth Of Information:
Detailed step-by-step instructions for complete disassembly and reassembly
Visual Aids:
Hundreds of photos and illustrations
Target Audience:
Do-it-yourselfer and experienced mechanic
Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
Zoom IN/OUT
Binding Type
Binding Type:
Digital (Printable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
850cc, 4-stroke, SOHC, V-Twin, EFI
Engine Code Suffix:
850 (indicative of displacement)
Performance
Horsepower Estimate:
Typically around 70-77 HP (exact figures may vary slightly by year/tune)
Torque Estimate:
Likely in the range of 50-55 lb-ft (exact figures may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Method:
Liquid-cooled
Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Features
Transmission Modes:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand AWD/2WD with Electric Decoupling
Dimensions
Exterior
Length:
Approx. 85.5 inches (217.2 cm)
Width:
Approx. 47.6 inches (120.9 cm)
Height:
Approx. 50.0 inches (127 cm)
Weights
Dry Weight:
Approx. 702 lbs (318.4 kg)
Ground Clearance:
Approx. 11.5 inches (29.2 cm)
Capacity
Towing Capacity:
1500 lbs (680.4 kg)
Rack Capacity Front:
300 lbs (136 kg)
Rack Capacity Rear:
150 lbs (68 kg)
Fuel Capacity:
5.25 US gal (19.9 L)
Safety Features
Ratings
Safety Standards Compliance:
Meets ANSI standards (typical for ATVs)
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Standard
Passive Features
Throttle Limiter:
Often adjustable for different skill levels
Ergonomics:
Designed for rider comfort and control during extended use
Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, clock, AWD indicator
Driver Assistance
Variable Assist Steering:
Not standard on these specific years; typically optional on later models.
Connectivity
Diagnostic Port:
Standard diagnostic port for connecting service tools
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 100 hours or annually
Spark Plug Replacement:
Refer to manual, typically around 200-300 hours
Air Filter Cleaning Replacement:
Frequent checks recommended, replacement based on operating conditions
Fluid Specifications
Engine Oil Type:
Synthetic 0W-40 (Polaris recommends specific engine oils)
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant
Coolant Type:
Antifreeze/coolant with corrosion inhibitors (e.g., ethylene glycol based)
Known Issues
Common Wear Items:
Drive belts, brake pads, suspension bushings
Potential Diagnostics:
EFI system issues, starter solenoid problems, AWD engagement concerns
Vehicle History
Brand Heritage
Polarissportsman Legacy:
Polaris has a long-standing reputation for rugged and capable ATVs.
Model Evolution
Xp Touring Positioning:
The XP Touring series was positioned as a premium, comfortable, and powerful option for longer rides and utility tasks.
Production
Manufacturing Location:
Primarily manufactured in USA (Roseau, Minnesota)
Awards & Recognition
Recognitions
Industry Recognition:
Polaris ATVs generally receive positive reviews for performance and capability in off-road publications.
Ratings
Owner Satisfaction:
High, due to power and comfort features