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Polaris Sportsman XP Touring 850 2012-2013 Service Repair Manual

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Basic Information Identification Make: Polaris Model: Sportsman XP Touring 850 Model Years Covered: 2012, 2013 Product Type: Service Repair Manual Vehicle Type: ATV (All-Terrain Vehicle) Introduction Market Position Vehicle Segment: High-performance, utility-focused touring ATV Competitive Analysis Key Competitors Segment: Yamaha Grizzly, Can-Am Outlander Key Features Vehicle Strengths: Powerful engine, comfortable touring capability, independent suspension Manual Value Proposition Cost Savings: Inexpensive way to maintain and repair vehicle Knowledge Gain: Enables user to understand vehicle and prevent future issues Manual Details Coverage Areas Comprehensive Coverage: Yes Diagnostic Procedures: Included Maintenance Schedules: Included Repair Procedures: Included Troubleshooting Guides: Included Page Count Estimated Page Count: Varies (Digital Manual, typically 500+ pages for full service) Manual Type Manual Classification: Service and Repair Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine: Complete overhaul, internal components, lubrication, cooling Fuel System: Fuel injection, fuel pump, lines, injectors, throttle body Cooling System: Radiator, fan, thermostat, coolant flow, water pump Electrical System: Wiring diagrams, ignition system, starting system, charging system, lighting, accessories, ECM Chassis: Frame, suspension (front and rear), steering, brakes, wheels, tires Emission Control Information: Emissions-related components and diagnostics Procedures Included General Information: Vehicle identification, safety precautions, torque specifications Periodic Maintenance: Recommended service intervals, fluid checks, lubrication, filter replacements Engine Repair: Top-end rebuild, bottom-end rebuild, component replacement, timing Fuel System Repair: Fuel injector cleaning and replacement, fuel pump diagnosis Electrical Troubleshooting: Component testing, circuit diagnosis, wiring repair Suspension And Steering Repair: Shock absorber replacement, ball joint service, steering linkage adjustment Brake System Service: Brake pad replacement, caliper service, fluid bleeding Diagnostic Codes: OBD-II (if applicable to model year) and proprietary diagnostic trouble codes (DTCs) Technical Depth Depth Of Information: Detailed step-by-step instructions for complete disassembly and reassembly Visual Aids: Hundreds of photos and illustrations Target Audience: Do-it-yourselfer and experienced mechanic Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable Zoom Capability: Zoom IN/OUT Binding Type Binding Type: Digital (Printable PDF) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Type: 850cc, 4-stroke, SOHC, V-Twin, EFI Engine Code Suffix: 850 (indicative of displacement) Performance Horsepower Estimate: Typically around 70-77 HP (exact figures may vary slightly by year/tune) Torque Estimate: Likely in the range of 50-55 lb-ft (exact figures may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-cooled Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Features Transmission Modes: High, Low, Neutral, Reverse, Park Drive System: On-Demand AWD/2WD with Electric Decoupling Dimensions Exterior Length: Approx. 85.5 inches (217.2 cm) Width: Approx. 47.6 inches (120.9 cm) Height: Approx. 50.0 inches (127 cm) Weights Dry Weight: Approx. 702 lbs (318.4 kg) Ground Clearance: Approx. 11.5 inches (29.2 cm) Capacity Towing Capacity: 1500 lbs (680.4 kg) Rack Capacity Front: 300 lbs (136 kg) Rack Capacity Rear: 150 lbs (68 kg) Fuel Capacity: 5.25 US gal (19.9 L) Safety Features Ratings Safety Standards Compliance: Meets ANSI standards (typical for ATVs) Active Features Braking System: Hydraulic disc brakes (front and rear) Parking Brake: Standard Passive Features Throttle Limiter: Often adjustable for different skill levels Ergonomics: Designed for rider comfort and control during extended use Technology Features Infotainment Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, clock, AWD indicator Driver Assistance Variable Assist Steering: Not standard on these specific years; typically optional on later models. Connectivity Diagnostic Port: Standard diagnostic port for connecting service tools Maintenance Service Intervals Oil Change Interval: Refer to manual, typically every 100 hours or annually Spark Plug Replacement: Refer to manual, typically around 200-300 hours Air Filter Cleaning Replacement: Frequent checks recommended, replacement based on operating conditions Fluid Specifications Engine Oil Type: Synthetic 0W-40 (Polaris recommends specific engine oils) Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant Coolant Type: Antifreeze/coolant with corrosion inhibitors (e.g., ethylene glycol based) Known Issues Common Wear Items: Drive belts, brake pads, suspension bushings Potential Diagnostics: EFI system issues, starter solenoid problems, AWD engagement concerns Vehicle History Brand Heritage Polarissportsman Legacy: Polaris has a long-standing reputation for rugged and capable ATVs. Model Evolution Xp Touring Positioning: The XP Touring series was positioned as a premium, comfortable, and powerful option for longer rides and utility tasks. Production Manufacturing Location: Primarily manufactured in USA (Roseau, Minnesota) Awards & Recognition Recognitions Industry Recognition: Polaris ATVs generally receive positive reviews for performance and capability in off-road publications. Ratings Owner Satisfaction: High, due to power and comfort features
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Polaris Sportsman XP Touring 850 2012-2013 Service Repair Manual
Basic Information
Identification
Make: Polaris
Model: Sportsman XP Touring 850
Model Years Covered: 2012, 2013
Product Type: Service Repair Manual
Vehicle Type: ATV (All-Terrain Vehicle)
Introduction
Market Position
Vehicle Segment: High-performance, utility-focused touring ATV
Competitive Analysis
Key Competitors Segment: Yamaha Grizzly, Can-Am Outlander
Key Features
Vehicle Strengths: Powerful engine, comfortable touring capability, independent suspension
Manual Value Proposition
Cost Savings: Inexpensive way to maintain and repair vehicle
Knowledge Gain: Enables user to understand vehicle and prevent future issues
Manual Details
Coverage Areas
Comprehensive Coverage: Yes
Diagnostic Procedures: Included
Maintenance Schedules: Included
Repair Procedures: Included
Troubleshooting Guides: Included
Page Count
Estimated Page Count: Varies (Digital Manual, typically 500+ pages for full service)
Manual Type
Manual Classification: Service and Repair Manual
Language
Language: English
Format
Digital Format: PDF
Manual Coverage
Systems Covered
Engine: Complete overhaul, internal components, lubrication, cooling
Fuel System: Fuel injection, fuel pump, lines, injectors, throttle body
Cooling System: Radiator, fan, thermostat, coolant flow, water pump
Electrical System: Wiring diagrams, ignition system, starting system, charging system, lighting, accessories, ECM
Chassis: Frame, suspension (front and rear), steering, brakes, wheels, tires
Emission Control Information: Emissions-related components and diagnostics
Procedures Included
General Information: Vehicle identification, safety precautions, torque specifications
Periodic Maintenance: Recommended service intervals, fluid checks, lubrication, filter replacements
Engine Repair: Top-end rebuild, bottom-end rebuild, component replacement, timing
Fuel System Repair: Fuel injector cleaning and replacement, fuel pump diagnosis
Electrical Troubleshooting: Component testing, circuit diagnosis, wiring repair
Suspension And Steering Repair: Shock absorber replacement, ball joint service, steering linkage adjustment
Brake System Service: Brake pad replacement, caliper service, fluid bleeding
Diagnostic Codes: OBD-II (if applicable to model year) and proprietary diagnostic trouble codes (DTCs)
Technical Depth
Depth Of Information: Detailed step-by-step instructions for complete disassembly and reassembly
Visual Aids: Hundreds of photos and illustrations
Target Audience: Do-it-yourselfer and experienced mechanic
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Fully Printable
Zoom Capability: Zoom IN/OUT
Binding Type
Binding Type: Digital (Printable PDF)
Paper Type
Paper Type: N/A (Digital Format)
Delivery
Delivery Method: Instant Download
Requirements
Software Requirements: Adobe PDF Reader & WinZip
Operating System Compatibility: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type: 850cc, 4-stroke, SOHC, V-Twin, EFI
Engine Code Suffix: 850 (indicative of displacement)
Performance
Horsepower Estimate: Typically around 70-77 HP (exact figures may vary slightly by year/tune)
Torque Estimate: Likely in the range of 50-55 lb-ft (exact figures may vary)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Cooling System
Cooling Method: Liquid-cooled
Transmission
Standard
Transmission Type: Automatic (PVT - Polaris Variable Transmission)
Features
Transmission Modes: High, Low, Neutral, Reverse, Park
Drive System: On-Demand AWD/2WD with Electric Decoupling
Dimensions
Exterior
Length: Approx. 85.5 inches (217.2 cm)
Width: Approx. 47.6 inches (120.9 cm)
Height: Approx. 50.0 inches (127 cm)
Weights
Dry Weight: Approx. 702 lbs (318.4 kg)
Ground Clearance: Approx. 11.5 inches (29.2 cm)
Capacity
Towing Capacity: 1500 lbs (680.4 kg)
Rack Capacity Front: 300 lbs (136 kg)
Rack Capacity Rear: 150 lbs (68 kg)
Fuel Capacity: 5.25 US gal (19.9 L)
Safety Features
Ratings
Safety Standards Compliance: Meets ANSI standards (typical for ATVs)
Active Features
Braking System: Hydraulic disc brakes (front and rear)
Parking Brake: Standard
Passive Features
Throttle Limiter: Often adjustable for different skill levels
Ergonomics: Designed for rider comfort and control during extended use
Technology Features
Infotainment
Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, clock, AWD indicator
Driver Assistance
Variable Assist Steering: Not standard on these specific years; typically optional on later models.
Connectivity
Diagnostic Port: Standard diagnostic port for connecting service tools
Maintenance
Service Intervals
Oil Change Interval: Refer to manual, typically every 100 hours or annually
Spark Plug Replacement: Refer to manual, typically around 200-300 hours
Air Filter Cleaning Replacement: Frequent checks recommended, replacement based on operating conditions
Fluid Specifications
Engine Oil Type: Synthetic 0W-40 (Polaris recommends specific engine oils)
Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant
Coolant Type: Antifreeze/coolant with corrosion inhibitors (e.g., ethylene glycol based)
Known Issues
Common Wear Items: Drive belts, brake pads, suspension bushings
Potential Diagnostics: EFI system issues, starter solenoid problems, AWD engagement concerns
Vehicle History
Brand Heritage
Polarissportsman Legacy: Polaris has a long-standing reputation for rugged and capable ATVs.
Model Evolution
Xp Touring Positioning: The XP Touring series was positioned as a premium, comfortable, and powerful option for longer rides and utility tasks.
Production
Manufacturing Location: Primarily manufactured in USA (Roseau, Minnesota)
Awards & Recognition
Recognitions
Industry Recognition: Polaris ATVs generally receive positive reviews for performance and capability in off-road publications.
Ratings
Owner Satisfaction: High, due to power and comfort features
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