2012-2013 Polaris Victory Cross Roads Cross Country Touring Hard Ball Ness/Z Cory Ness Service Manual
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Basic Information Identification Make: Polaris Model: Victory Cross Country, Cross Roads, Hard-Ball, Cory Ness Edition, Ness/Z Edition, Ness/C Edition Year: 2012-2013 Product Identifier: Part # 9924047 Introduction Market Position Market Position: Specialty touring and cruiser motorcycles, offering a blend of comfort, performance, and style, with distinct premium editions. Competitive Analysis Competitors: Harley-Davidson (e.g., Street Glide, Road Glide, Electra Glide), Indian Motorcycle (e.g., Chieftain, Roadmaster), Honda Gold Wing, Kawasaki Vulcan Voyager. Key Features Key Features: Powerful V-twin engines, extensive touring amenities (fairings, hard bags, audio systems), comfortable ergonomics, premium finishes, and specialized design elements on Ness/Z/C editions. Manual Value Proposition Manual Value Proposition: Empowers DIY mechanics and owners with comprehensive technical data to perform maintenance and repairs, saving on dealer labor costs and increasing vehicle longevity. Target Audience Target Audience: DIY motorcycle enthusiasts, Victory owners seeking to perform their own maintenance and repairs, and independent repair shops. Manual Benefit Manual Benefit: Saves significant money on dealer labor costs, provides in-depth understanding of vehicle systems, and enables owners to maintain their motorcycles to factory specifications. Manual Details Coverage Areas Applicable Models: 2012: Cross Country (Two-Tone, Black, Blue), Cross Roads (Black, Red), Cory Ness Cross Country, Cross Country Tour, Cross Country Tour (Black), Cross Roads Classic Limited Edition. 2013: Cross Country (Green/Black, Red/Black, Suede Nuclear Sunset), Cross Roads Classic, Ness/Z Cross Country, Cross Country Touring, Cross Country Touring (Blue, Bronze, Red), Hard-Ball, Ness/C Cross Country. Page Count Page Count: 563 pages Manual Type Manual Type: Complete Service Manual Language Language: English Format File Format: PDF (Downloadable) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Crankcase Drivetrain Systems: Transmission, Wheels/Tires, Final Drive Chassis Systems: Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System Body And Fairings: Includes procedures for removing, installing, and repairing body panels, fairings, saddlebags, and other trim components. Procedures Included Maintenance Procedures: Periodic Maintenance, Fluid Changes, Filter Replacements, Inspections Repair Procedures: Engine Overhaul, Transmission Repair, Brake System Service, Suspension Adjustments, Electrical Component Replacement Diagnostic Procedures: Troubleshooting, Diagnostics Assembly Disassembly: Step-by-step instructions for component removal and installation. Wiring Diagrams: Comprehensive wiring diagrams are included for the electrical system, aiding in troubleshooting and repair. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and component-level repair. Illustrations: Detailed Diagrams, Illustrations, Photos, Exploded Views Manual Specifications File Specifications Print Quality: Printable (all pages) Searchability: Likely searchable text within PDF (typical for professional manuals). Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Engine Specifications Primary Engine Engine Type: V-Twin, 50-degree Engine Displacement: Typically 100 cubic inches (1634cc) for these models. Performance Horsepower Estimate: Around 100-110 HP (estimates vary by specific model and tuning). Torque Estimate: Around 110-120 lb-ft (estimates vary by specific model and tuning). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with ride-by-wire throttle control. Cooling System Cooling Method: Liquid-cooled cylinders and heads. Engine Features Valve Train: Overhead Camshafts (OHC) with 4 valves per cylinder. Ignition System Ignition Type: Electronic ignition with spark advance. Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-plate Final Drive: Carbon fiber belt drive Gear Ratios Gear Ratios: Specific gear ratios are detailed within the manual for each gear. Dimensions Exterior Wheelbase: Varies by model, typically around 65.7 inches (1669 mm). Length: Varies by model, typically around 96 inches (2438 mm). Width: Varies by model, typically around 39 inches (990 mm). Height: Varies by model, typically around 50-54 inches (1270-1370 mm). Weights Dry Weight: Approximately 700-800 lbs (317-363 kg) depending on model and equipment. Gross Vehicle Weight Rating Gvwr: Refer to manual for specific GVWR; typically around 1000-1100 lbs. Safety Features Active Features Braking System: Hydraulic disc brakes, often with ABS (Anti-lock Braking System) as standard or optional depending on the specific model and year. Passive Features Lighting: Halogen headlights, LED taillights and turn signals. Technology Features Infotainment Infotainment System: Many models feature integrated audio systems with AM/FM radio, CD player, and auxiliary input. Higher-end touring models may have more advanced infotainment with speakers, fairing-mounted controls, and cruise control integration. Driver Assistance Cruise Control: Electronically controlled cruise control is often standard on touring models and available as an accessory for others. Connectivity Connectivity Features: Auxiliary audio input for connecting external devices (e.g., MP3 players, smartphones). Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or 6 months (refer to manual for exact specification). Primary Drive Belt Tension: Check and adjust periodically (refer to manual for specific mileage). Fluid Specifications Engine Oil Type: API CI-4 or CH-4, SAE 20W-40 Motorcycle Oil (Specific Polaris-approved oil recommended, refer to manual for exact part number and viscosity). Primary Chaincase Fluid: SAE 75W-140...
Specialty touring and cruiser motorcycles, offering a blend of comfort, performance, and style, with distinct premium editions.
Competitive Analysis
Competitors:
Harley-Davidson (e.g., Street Glide, Road Glide, Electra Glide), Indian Motorcycle (e.g., Chieftain, Roadmaster), Honda Gold Wing, Kawasaki Vulcan Voyager.
Key Features
Key Features:
Powerful V-twin engines, extensive touring amenities (fairings, hard bags, audio systems), comfortable ergonomics, premium finishes, and specialized design elements on Ness/Z/C editions.
Manual Value Proposition
Manual Value Proposition:
Empowers DIY mechanics and owners with comprehensive technical data to perform maintenance and repairs, saving on dealer labor costs and increasing vehicle longevity.
Target Audience
Target Audience:
DIY motorcycle enthusiasts, Victory owners seeking to perform their own maintenance and repairs, and independent repair shops.
Manual Benefit
Manual Benefit:
Saves significant money on dealer labor costs, provides in-depth understanding of vehicle systems, and enables owners to maintain their motorcycles to factory specifications.
Manual Details
Coverage Areas
Applicable Models:
2012: Cross Country (Two-Tone, Black, Blue), Cross Roads (Black, Red), Cory Ness Cross Country, Cross Country Tour, Cross Country Tour (Black), Cross Roads Classic Limited Edition. 2013: Cross Country (Green/Black, Red/Black, Suede Nuclear Sunset), Cross Roads Classic, Ness/Z Cross Country, Cross Country Touring, Cross Country Touring (Blue, Bronze, Red), Hard-Ball, Ness/C Cross Country.
Page Count
Page Count:
563 pages
Manual Type
Manual Type:
Complete Service Manual
Language
Language:
English
Format
File Format:
PDF (Downloadable)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Crankcase
Drivetrain Systems:
Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System
Body And Fairings:
Includes procedures for removing, installing, and repairing body panels, fairings, saddlebags, and other trim components.
Step-by-step instructions for component removal and installation.
Wiring Diagrams:
Comprehensive wiring diagrams are included for the electrical system, aiding in troubleshooting and repair.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and component-level repair.
Likely searchable text within PDF (typical for professional manuals).
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Engine Specifications
Primary Engine
Engine Type:
V-Twin, 50-degree
Engine Displacement:
Typically 100 cubic inches (1634cc) for these models.
Performance
Horsepower Estimate:
Around 100-110 HP (estimates vary by specific model and tuning).
Torque Estimate:
Around 110-120 lb-ft (estimates vary by specific model and tuning).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with ride-by-wire throttle control.
Cooling System
Cooling Method:
Liquid-cooled cylinders and heads.
Engine Features
Valve Train:
Overhead Camshafts (OHC) with 4 valves per cylinder.
Ignition System
Ignition Type:
Electronic ignition with spark advance.
Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Carbon fiber belt drive
Gear Ratios
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Dimensions
Exterior
Wheelbase:
Varies by model, typically around 65.7 inches (1669 mm).
Length:
Varies by model, typically around 96 inches (2438 mm).
Width:
Varies by model, typically around 39 inches (990 mm).
Height:
Varies by model, typically around 50-54 inches (1270-1370 mm).
Weights
Dry Weight:
Approximately 700-800 lbs (317-363 kg) depending on model and equipment.
Gross Vehicle Weight Rating Gvwr:
Refer to manual for specific GVWR; typically around 1000-1100 lbs.
Safety Features
Active Features
Braking System:
Hydraulic disc brakes, often with ABS (Anti-lock Braking System) as standard or optional depending on the specific model and year.
Passive Features
Lighting:
Halogen headlights, LED taillights and turn signals.
Technology Features
Infotainment
Infotainment System:
Many models feature integrated audio systems with AM/FM radio, CD player, and auxiliary input. Higher-end touring models may have more advanced infotainment with speakers, fairing-mounted controls, and cruise control integration.
Driver Assistance
Cruise Control:
Electronically controlled cruise control is often standard on touring models and available as an accessory for others.
Typically every 5,000 miles or 6 months (refer to manual for exact specification).
Primary Drive Belt Tension:
Check and adjust periodically (refer to manual for specific mileage).
Fluid Specifications
Engine Oil Type:
API CI-4 or CH-4, SAE 20W-40 Motorcycle Oil (Specific Polaris-approved oil recommended, refer to manual for exact part number and viscosity).
Primary Chaincase Fluid:
SAE 75W-140 Synthetic Gear Lube (Specific Polaris-approved oil recommended, refer to manual for exact part number).
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Polaris P/N.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Issues:
Potential for stator failure (electrical system), occasional transmission shifting issues, exhaust pipe discoloration or corrosion, and clutch lever adjustment sensitivity. The manual will provide diagnostic and repair procedures for these and other potential issues.
Filter Part Numbers
Oil Filter Part Number Example:
Example: Polaris part # 2540094 (verify for specific model year).
Fluid Capacities
Engine Oil Capacity:
Approximately 4.5 US quarts (4.3 liters) with filter change (verify in manual).
Coolant Capacity:
Approximately 3.0 US quarts (2.8 liters) (verify in manual).
Tire Specifications
Front Tire Size Example:
Example: 130/70R18 (Verify for specific model).
Rear Tire Size Example:
Example: 180/60R16 (Verify for specific model).
Wheel Specifications
Wheel Bolt Pattern:
Typically a 5-bolt pattern for the rear wheel, specific bolt sizes and torque values in manual.
Spark Plugs
Spark Plug Type Example:
Example: NGK DCPR8E (Verify for specific model).
Vehicle History
Brand Heritage
Brand Heritage:
Polaris Industries, known for its leadership in powersports, introduced the Victory Motorcycles brand in 1998 to compete directly with Harley-Davidson in the cruiser market.
Model Evolution
Model Evolution:
The Cross Country and Cross Roads platforms were developed to offer American-style touring and cruiser capabilities with modern engineering, a more rigid frame, and higher performance than some traditional competitors. Special editions like the Cory Ness and Ness/Z/C models highlight design collaborations.
Production
Production Period:
Victory Motorcycles ceased production in 2017, but models from 2012-2013 remain popular in the used market.
Awards & Recognition
Recognitions
Brand Recognitions:
Victory Motorcycles generally received praise for their American-made quality, powerful engines, and comfortable touring capabilities, though market share was a constant challenge against established brands.
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