Polaris Victory Cross Roads Cross Country Touring Hard Ball Ness Z Cory Ness 2012-2013 Service Repair Shop Manual Download PDF
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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Victory Cross Roads, Cross Country, Touring, Hard Ball, Ness Signature Series, Cory Ness Signature Series, Zack Ness Signature Series
Year:
2012-2013
Codes
Chassis Codes:
Typically designated by VIN sequence, specific to model variants.
Engine Codes:
Victory Freedom 106/6 (1731cc) V-Twin
👋 Introduction
Market Position
Segment:
Cruiser/Touring Motorcycle Segment
Target Audience:
Polaris Victory owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Manual Advantage:
Comprehensive, easy-to-follow instructions with visual aids, enabling significant cost savings on repairs.
Key Features
Ease Of Use:
Designed for DIY users, with simple navigation and clear instructions.
Accessibility:
Downloadable PDF compatible with PC, Mac, Tablets, and Smartphones.
Content:
Covers all aspects of service, repair, and maintenance for specified models.
📋 Manual Details
Coverage Areas
All Models And Variants:
Yes, covers all listed models and engine types for the specified years.
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Type:
Service Repair Shop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, diagnostics, timing, lubrication, cooling, fuel system.
Transmission System:
Clutch, gearbox, final drive (belt drive system).
Electrical System:
Wiring diagrams, ignition system, starting system, charging system, lighting, instrumentation, ECUs.
Chassis And Suspension:
Frame, front forks, rear suspension, wheels, tires, steering system.
Braking System:
Hydraulic brake system, master cylinders, calipers, rotors, ABS (if equipped).
Bodywork And Trim:
Fairings, body panels, seats, luggage systems, fairing components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, belt tensioning, brake fluid flush, spark plug replacement.
Troubleshooting:
Diagnostic procedures, common faults, error code interpretation.
Repair And Rebuild:
Complete disassembly and reassembly of all major components.
Installation:
Accessory installation procedures (specific to touring variants).
Technical Depth
Depth:
Professional quality, in-depth coverage for all repair jobs.
Detail Level:
Step-by-step instructions with pictures and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if created from digital source.
Print Quality
Quality:
Professional quality, suitable for printing.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
106 cubic inches (1731cc)
Bore X Stroke:
101 mm x 108 mm (approx.)
Cooling System:
Air-cooled with oil cooling (internal oil cooler)
Performance
Horsepower:
Approx. 97-100 hp (depending on model variant and specific tuning)
Torque:
Approx. 110-115 lb-ft @ 3000-3500 RPM (depending on model variant and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar
Fuel Type:
Unleaded Gasoline, minimum 91 octane recommended
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch:
Wet, multi-plate
Final Drive:
Belt Drive (52mm wide)
Features
Overdrive Gears:
Gears 5th and 6th are typically overdrive ratios for highway cruising.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 65.7 inches (1669 mm) for Cross Country/Touring
Seat Height:
Varies by model, typically around 25.7-26.5 inches (653-673 mm)
Weights
Dry Weight:
Varies by model, typically between 660-750 lbs (300-340 kg)
Fuel Capacity:
5.5 US gallons (20.8 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles; primary safety relies on design and rider skill.
Active Features
ABS:
Optional on some models/trims, standard on certain touring versions.
Lighting:
Halogen headlamp, LED tail light, turn signals.
Passive Features
Frame Construction:
Cast aluminum frame for rigidity and lightweight.
💡 Technology Features
Infotainment
Audio System:
Optional or standard on touring models; AM/FM, CD, iPod/MP3 input, speakers.
Cruise Control:
Available on many touring variants.
Driver Assistance
ABS:
As noted in safety section, available on certain models.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) for engine management system access.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 miles or 6 months, whichever comes first.
Transmission Fluid Change:
Typically every 10,000 miles or 12 months.
Belt Tensioning Check:
Regular checks, often at oil change intervals, and especially after initial break-in.
Fluid Specifications
Engine Oil:
SAE 20W-40 motorcycle-specific oil (API CI-4 or higher recommended for diesel-spec engines, consult manual for exact spec).
Transmission Fluid:
SAE 75W-90 Synthetic Gear Lubricant (API GL-5).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
Belt wear, clutch engagement, suspension seals, wheel bearings, starter motor reliability on some early models.
Electrical Gremlins:
Occasional issues with wiring harness connections, especially on models with extensive touring accessories.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries
Model Evolution
Victory Lineup:
Part of the Polaris Victory line, known for American V-twin cruisers and touring bikes, emphasizing power and comfort.
Production
Model Years:
Victory brand produced from 1998-2017. This manual covers specific models within the 2012-2013 range.
Special Editions
Ness Editions:
Includes specific information or considerations for Ness Signature Series models (Cory Ness, Zack Ness), often featuring custom styling and components.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Polaris Victory motorcycles were recognized for their performance, comfort, and distinctive styling, though the brand was discontinued.
Diagnostic procedures, common faults, error code interpretation.
Repair And Rebuild:
Complete disassembly and reassembly of all major components.
Installation:
Accessory installation procedures (specific to touring variants).
Technical Depth
Depth:
Professional quality, in-depth coverage for all repair jobs.
Detail Level:
Step-by-step instructions with pictures and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if created from digital source.
Print Quality
Quality:
Professional quality, suitable for printing.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
106 cubic inches (1731cc)
Bore X Stroke:
101 mm x 108 mm (approx.)
Cooling System:
Air-cooled with oil cooling (internal oil cooler)
Performance
Horsepower:
Approx. 97-100 hp (depending on model variant and specific tuning)
Torque:
Approx. 110-115 lb-ft @ 3000-3500 RPM (depending on model variant and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar
Fuel Type:
Unleaded Gasoline, minimum 91 octane recommended
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch:
Wet, multi-plate
Final Drive:
Belt Drive (52mm wide)
Features
Overdrive Gears:
Gears 5th and 6th are typically overdrive ratios for highway cruising.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 65.7 inches (1669 mm) for Cross Country/Touring
Seat Height:
Varies by model, typically around 25.7-26.5 inches (653-673 mm)
Weights
Dry Weight:
Varies by model, typically between 660-750 lbs (300-340 kg)
Fuel Capacity:
5.5 US gallons (20.8 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles; primary safety relies on design and rider skill.
Active Features
ABS:
Optional on some models/trims, standard on certain touring versions.
Lighting:
Halogen headlamp, LED tail light, turn signals.
Passive Features
Frame Construction:
Cast aluminum frame for rigidity and lightweight.
💡 Technology Features
Infotainment
Audio System:
Optional or standard on touring models; AM/FM, CD, iPod/MP3 input, speakers.
Cruise Control:
Available on many touring variants.
Driver Assistance
ABS:
As noted in safety section, available on certain models.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) for engine management system access.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 miles or 6 months, whichever comes first.
Transmission Fluid Change:
Typically every 10,000 miles or 12 months.
Belt Tensioning Check:
Regular checks, often at oil change intervals, and especially after initial break-in.
Fluid Specifications
Engine Oil:
SAE 20W-40 motorcycle-specific oil (API CI-4 or higher recommended for diesel-spec engines, consult manual for exact spec).
Transmission Fluid:
SAE 75W-90 Synthetic Gear Lubricant (API GL-5).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
Belt wear, clutch engagement, suspension seals, wheel bearings, starter motor reliability on some early models.
Electrical Gremlins:
Occasional issues with wiring harness connections, especially on models with extensive touring accessories.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries
Model Evolution
Victory Lineup:
Part of the Polaris Victory line, known for American V-twin cruisers and touring bikes, emphasizing power and comfort.
Production
Model Years:
Victory brand produced from 1998-2017. This manual covers specific models within the 2012-2013 range.
Special Editions
Ness Editions:
Includes specific information or considerations for Ness Signature Series models (Cory Ness, Zack Ness), often featuring custom styling and components.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Polaris Victory motorcycles were recognized for their performance, comfort, and distinctive styling, though the brand was discontinued.
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