Tesla Model S Electric Car 2012-2017 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Tesla Model: Model S Model Years Covered: 2012-2017 Vehicle Type: Electric Sedan Codes Platform Code: AP1 (initial models) 👋 Introduction Market Position Segment: Luxury Electric Sedan Disruptor Status: Pioneering vehicle in the premium EV market Competitive Analysis Competitors 2012-2017: Porsche Panamera (internal combustion), Mercedes-Benz S-Class (internal combustion), BMW 7 Series (internal combustion), Audi A8 (internal combustion), Fisker Karma (limited) Key Features Of Model Powertrain Configuration: Rear-Wheel Drive (RWD) or All-Wheel Drive (AWD) dual-motor setups Battery Technology: Lithium-ion battery pack, various capacity options (e.g., 60 kWh, 85 kWh, 90 kWh, 100 kWh) Performance Highlights: Instant torque, rapid acceleration, long electric range Infotainment Interface: Large central touchscreen controlling most vehicle functions Autonomy Features: Autopilot driver assistance system (including adaptive cruise control, lane keeping assist) 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Technical Focus: Troubleshooting, Diagnostics, Maintenance, Repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Manual Language Primary Language: English Format File Format: PDF Download Licensing Access Type: Lifetime Access, No Expiry Device Compatibility: Unlimited Devices (PC, Tablet, Smartphone) Print Rights: Printable (Single Pages or Full Manual) 📖 Manual Coverage Systems Covered Powertrain: Electric Motor(s), Battery Pack, Power Electronics, Charging System Chassis: Suspension (Air Suspension), Steering, Brakes (Regenerative & Friction), Wheels & Tires Electrical: 12V System, High Voltage System, Body Control Modules (BCM), Infotainment, Lighting, Sensors Body And Interior: Exterior Panels, Doors, Glass, Seats, Trim, HVAC System Safety Systems: Airbags, ABS, Traction Control, Autopilot Hardware (pre-hardware 2.0) Procedures Included Routine Maintenance: Tire Rotation, Cabin Air Filter Replacement, Brake Fluid Check, Washer Fluid Refill Diagnostic Procedures: Troubleshooting Fault Codes, Electrical System Diagnostics, Battery Health Checks Repair Procedures: Component Replacement (e.g., Motor, Battery Module, Suspension Components, Infotainment Unit), Panel Repair, Wiring Harness Repair Calibration And Adjustment: Suspension Calibration, Sensor Calibration, Wheel Alignment Software Updates And Diagnostics: Information on Over-the-Air (OTA) updates and diagnostics relevant to repair Technical Depth Depth: Comprehensive: From basic checks to major component overhauls and electrical system diagnostics. Visual Aids: Detailed Photos and Exploded Diagrams Instruction Style: Step-by-Step Instructions 📊 Manual Specifications File Format PDF Quality: High Resolution (implied by 'detailed photos & diagrams') Searchability: Likely Text Searchable (standard for professional PDF manuals) Print Quality Print Capability: Full print capability Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Motor Type: AC Induction Motor / Permanent Magnet Synchronous Reluctance Motor (depending on variant/year) Performance Horsepower Range: Approximately 300 hp to over 700 hp (performance variants) Torque Range: Significantly high instantaneous torque, exceeding 400 lb-ft commonly. Fuel System Energy Source: Electricity (via Battery Pack) Battery Pack Cooling System: Liquid Cooling Powertrain Electronics Inverter Type: Silicon Carbide (SiC) based or IGBT based (early models) 🔧 Transmission Standard Type: Single-Speed Reduction Gearbox Optional Configuration: All-Wheel Drive (AWD) with dual motors (front and rear) Features Regenerative Braking: Integrated and configurable Fluid Specifications Gearbox Fluid Type: Specific Tesla Gear Oil (refer to manual for part numbers like Tesla Part #1035218-00-A or equivalent) Gear Ratios Reduction Gear Ratio: Typically around 9.73:1 (specifics vary by model/year) 📐 Dimensions Exterior Length: Approximately 4978 mm (196 inches) Width: Approximately 1963 mm (77.3 inches) excluding mirrors Height: Approximately 1445 mm (56.9 inches) Weights Curb Weight: Approximately 1900-2100 kg (4200-4600 lbs) depending on battery and configuration. Cargo Rear Trunk Volume: Approximately 745 liters (26.3 cubic feet) Front Trunk Volume: Approximately 89 liters (3.1 cubic feet) ('frunk') 🛡️ Safety Features Ratings NHTSA Rating: 5-Star Overall Safety Rating (when equipped with optional safety features) IIHS Top Safety Pick: Achieved IIHS Top Safety Pick awards Active Features Electronic Stability Control: Standard Traction Control: Standard Autopilot Suite: Optional: Traffic-Aware Cruise Control, Autosteer, Collision Avoidance Assist, Lane Departure Warning Passive Features Airbags: Front, Side, Curtain Airbags Structure: Reinforced chassis, crumple zones 💡 Technology Features Infotainment Display Size: 17-inch touchscreen Controls: Primary control for navigation, media, climate, settings, internet browser Connectivity: Bluetooth, Wi-Fi, Cellular (often requires Tesla Premium Connectivity subscription for certain features) Driver Assistance Autopilot Hardware: Up to HW2.0 (early models HW1) - Camera, Radar, Ultrasonic Sensors Autopilot Software: Features like Traffic-Aware Cruise Control, Autosteer, Auto High Beams, Lane Departure Warning. More advanced features (e.g., Navigate on Autopilot) were introduced later and may require specific hardware/software versions. Connectivity Remote Access: Via Tesla Mobile App (lock/unlock, climate control, charge monitoring) Charging Technology Charging Port Type: Proprietary Tesla connector (compatible with Superchargers and Mobile Connector for Level 1/2 charging) Software Updates Ota Updates: Over-the-Air (OTA) software updates for infotainment and vehicle systems 🔧 Maintenance Service Intervals Tire Rotation: Every 10,000-12,000 miles or as needed Cabin Air Filter: Every 2 years or as needed Brake Fluid: Check every 2 years, replace if necessary (typically every 4 years for standard vehicles). Coolant: Check level periodically, no scheduled flush for battery coolant (refer to manual for details). Fluid Specifications Windshield Washer Fluid:...
Primary control for navigation, media, climate, settings, internet browser
Connectivity:
Bluetooth, Wi-Fi, Cellular (often requires Tesla Premium Connectivity subscription for certain features)
Driver Assistance
Autopilot Hardware:
Up to HW2.0 (early models HW1) - Camera, Radar, Ultrasonic Sensors
Autopilot Software:
Features like Traffic-Aware Cruise Control, Autosteer, Auto High Beams, Lane Departure Warning. More advanced features (e.g., Navigate on Autopilot) were introduced later and may require specific hardware/software versions.
Connectivity
Remote Access:
Via Tesla Mobile App (lock/unlock, climate control, charge monitoring)
Charging Technology
Charging Port Type:
Proprietary Tesla connector (compatible with Superchargers and Mobile Connector for Level 1/2 charging)
Software Updates
Ota Updates:
Over-the-Air (OTA) software updates for infotainment and vehicle systems
🔧 Maintenance
Service Intervals
Tire Rotation:
Every 10,000-12,000 miles or as needed
Cabin Air Filter:
Every 2 years or as needed
Brake Fluid:
Check every 2 years, replace if necessary (typically every 4 years for standard vehicles).
Coolant:
Check level periodically, no scheduled flush for battery coolant (refer to manual for details).
Fluid Specifications
Windshield Washer Fluid:
Standard automotive windshield washer fluid
12V Battery Type:
AGM (Absorbent Glass Mat) type, Group Size 24F or similar (refer to manual for precise specs)
Known Issues
Common Wear Items:
Tires, brake pads/rotors (due to less reliance on friction braking), suspension components over very high mileage.
Battery Degradation:
Typical for all EVs, but managed by battery management system. Covered under Tesla's battery warranty.
Door Handles:
Pop-out door handles have been a point of focus for mechanical longevity.
Part Numbers
Cabin Filter Example:
Refer to manual for specific Tesla part numbers, may vary by production date.
📚 Vehicle History
Brand Heritage
Founding Year:
2003
Mission:
To accelerate the world's transition to sustainable energy