Daihatsu Terios 2 J210 2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation (J200 series) Chassis Code: J210 Model Year: 2012 Market Segment: Compact SUV / Crossover 👋 Introduction Market Position Segment Role: The Daihatsu Terios (J200 series) is a subcompact crossover SUV, often positioned as an affordable and practical option for urban driving and light off-roading. It competes with vehicles like the Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Suzuki Vitara, and Ford EcoSport. Competitive Analysis Key Competitors: Competitors in its class typically include the Suzuki Jimny (for its ruggedness and 4x4 capability, though smaller), Nissan Juke, Mitsubishi ASX, and certain variants of the Hyundai ix35. Key Features Vehicle Strengths: Known for its compact size, maneuverability, fuel efficiency (relative to larger SUVs), available All-Wheel Drive (AWD) for enhanced traction, and surprisingly practical interior space for its footprint. Often praised for its reliability and lower cost of ownership. Manual Value Proposition Diy Support: This workshop manual empowers owners and independent mechanics to perform a wide range of maintenance, repairs, and diagnostics, saving on dealership labor costs and extending the vehicle's lifespan. It's an essential tool for any serious Terios owner. 📋 Manual Details Coverage Areas Coverage Scope: All Models, Engines, Trims Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system, engine torque specifications, cylinder block inspection and repair. Engine Performance: Fuel delivery, injection system (DFI), ignition system, emission control systems (EGR, catalytic converter), engine diagnostics, performance tuning considerations. Transmission Drivetrain: Automatic Transmission (AT) and Manual Transmission (MT) overhaul, inspection, service, torque converter, differential, driveshafts, CV joints, 4WD system operation and service. Suspension Steering: Front and rear suspension components, McPherson struts, control arms, coil springs, shock absorbers, steering gear, power steering system, wheel alignment specifications. Brakes: Front and rear brake system components, disc brakes, drum brakes, ABS system, hydraulic lines, brake fluid specifications, troubleshooting and repair procedures. Electrical System: Charging system (alternator, battery), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses and relays, wiring diagrams, ECU (Engine Control Unit) functions. Body Chassis: Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, chassis frame inspection, rust repair guidelines. HVAC: Air conditioning system (refrigerant type, service, leak detection), heating system, ventilation, blower motor, climate control panel operation and repair. Procedures Included Preventive Maintenance: Oil changes, filter replacements (oil, air, fuel), coolant flush and replacement, spark plug replacement, brake fluid service, tire rotation, lubrication points. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), common symptoms and their causes, step-by-step diagnostic procedures for all major systems, electrical troubleshooting flowcharts. Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for all major vehicle systems. Component Replacement: Guidelines for replacing parts such as starters, alternators, water pumps, fuel pumps, oxygen sensors, suspension components, brake pads, and more. Technical Specifications: Torque specifications for all fasteners, fluid capacities and types, engine timing adjustments, electrical resistance values, alignment angles, diagnostic parameters. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine and transmission rebuilds) 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and diagrams, printable. Print Quality Diagrams Clarity: Detailed technical illustrations, schematics, and exploded views for clarity. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Typical: 3SZ-VE (1.5L DOHC VVT-i) Engine Type: Inline 4-cylinder, DOHC, 16-valve with VVT-i (Variable Valve Timing with intelligence) Performance Displacement: 1495 cc (1.5 Liters) Bore X Stroke: 72.0 mm x 91.8 mm (typical for 3SZ-VE) Compression Ratio: 10.5:1 (typical for 3SZ-VE) Horsepower: Approximately 107-109 PS (metric horsepower) or 105-107 HP (SAE net) at around 6000 rpm. Torque: Approximately 140-145 Nm (103-107 lb-ft) at around 3400 rpm. Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multi-port Fuel Injection (MPI) / Direct Injection (DI) depending on market and specific variant, managed by ECU. Recommended Octane Rating: 91 AKI (Anti-Knock Index) or higher, though check owner's manual for specific market requirements. 🔧 Transmission Standard Transmission Type: Often a 4-speed Automatic Transmission (4AT) or 5-speed Manual Transmission (5MT). Optional AWD Availability: Available with either 2WD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) system. Features Automatic Transmission Features: Electronically controlled, torque converter lock-up clutch for improved efficiency. Manual Transmission Features: Standard dry clutch, dual-mass flywheel (common for NVH). Transfer Case 4Wd: Full-time 4WD with a center differential, often with a locking mechanism and a low-range gear (depending on specification). 📐 Dimensions Exterior Length: Approx. 4000 - 4050 mm Width: Approx. 1690 - 1700 mm Height: Approx. 1700 - 1740 mm Wheelbase: Approx. 2580 mm Ground Clearance: Approx. 190 mm...
The Daihatsu Terios (J200 series) is a subcompact crossover SUV, often positioned as an affordable and practical option for urban driving and light off-roading. It competes with vehicles like the Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Suzuki Vitara, and Ford EcoSport.
Competitive Analysis
Key Competitors:
Competitors in its class typically include the Suzuki Jimny (for its ruggedness and 4x4 capability, though smaller), Nissan Juke, Mitsubishi ASX, and certain variants of the Hyundai ix35.
Key Features
Vehicle Strengths:
Known for its compact size, maneuverability, fuel efficiency (relative to larger SUVs), available All-Wheel Drive (AWD) for enhanced traction, and surprisingly practical interior space for its footprint. Often praised for its reliability and lower cost of ownership.
Manual Value Proposition
Diy Support:
This workshop manual empowers owners and independent mechanics to perform a wide range of maintenance, repairs, and diagnostics, saving on dealership labor costs and extending the vehicle's lifespan. It's an essential tool for any serious Terios owner.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, Engines, Trims
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive workshop manuals)
Fuel delivery, injection system (DFI), ignition system, emission control systems (EGR, catalytic converter), engine diagnostics, performance tuning considerations.
Transmission Drivetrain:
Automatic Transmission (AT) and Manual Transmission (MT) overhaul, inspection, service, torque converter, differential, driveshafts, CV joints, 4WD system operation and service.
Suspension Steering:
Front and rear suspension components, McPherson struts, control arms, coil springs, shock absorbers, steering gear, power steering system, wheel alignment specifications.
Brakes:
Front and rear brake system components, disc brakes, drum brakes, ABS system, hydraulic lines, brake fluid specifications, troubleshooting and repair procedures.
Electrical System:
Charging system (alternator, battery), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses and relays, wiring diagrams, ECU (Engine Control Unit) functions.
Body Chassis:
Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, chassis frame inspection, rust repair guidelines.
HVAC:
Air conditioning system (refrigerant type, service, leak detection), heating system, ventilation, blower motor, climate control panel operation and repair.
Diagnostic trouble codes (DTCs), common symptoms and their causes, step-by-step diagnostic procedures for all major systems, electrical troubleshooting flowcharts.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for all major vehicle systems.
Component Replacement:
Guidelines for replacing parts such as starters, alternators, water pumps, fuel pumps, oxygen sensors, suspension components, brake pads, and more.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities and types, engine timing adjustments, electrical resistance values, alignment angles, diagnostic parameters.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and diagrams, printable.
Print Quality
Diagrams Clarity:
Detailed technical illustrations, schematics, and exploded views for clarity.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
3SZ-VE (1.5L DOHC VVT-i)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve with VVT-i (Variable Valve Timing with intelligence)
Performance
Displacement:
1495 cc (1.5 Liters)
Bore X Stroke:
72.0 mm x 91.8 mm (typical for 3SZ-VE)
Compression Ratio:
10.5:1 (typical for 3SZ-VE)
Horsepower:
Approximately 107-109 PS (metric horsepower) or 105-107 HP (SAE net) at around 6000 rpm.
Torque:
Approximately 140-145 Nm (103-107 lb-ft) at around 3400 rpm.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-port Fuel Injection (MPI) / Direct Injection (DI) depending on market and specific variant, managed by ECU.
Recommended Octane Rating:
91 AKI (Anti-Knock Index) or higher, though check owner's manual for specific market requirements.
🔧 Transmission
Standard
Transmission Type:
Often a 4-speed Automatic Transmission (4AT) or 5-speed Manual Transmission (5MT).
Optional
AWD Availability:
Available with either 2WD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) system.
Features
Automatic Transmission Features:
Electronically controlled, torque converter lock-up clutch for improved efficiency.
Manual Transmission Features:
Standard dry clutch, dual-mass flywheel (common for NVH).
Transfer Case 4Wd:
Full-time 4WD with a center differential, often with a locking mechanism and a low-range gear (depending on specification).
📐 Dimensions
Exterior
Length:
Approx. 4000 - 4050 mm
Width:
Approx. 1690 - 1700 mm
Height:
Approx. 1700 - 1740 mm
Wheelbase:
Approx. 2580 mm
Ground Clearance:
Approx. 190 mm
Interior
Seating Capacity:
5 Seats
Passenger Volume:
Compact, but designed for practicality, offering decent headroom.
Cargo
Cargo Volume Seats Up:
Approx. 350-400 Liters (with rear seats up)
Cargo Volume Seats Down:
Approx. 700-800 Liters (with rear seats folded, to roofline)
Weights
Curb Weight:
Approx. 1250 - 1350 kg (depending on configuration - 2WD/4WD, transmission)
Gross Vehicle Weight Rating:
Check specific vehicle placard, typically around 1700-1800 kg.
Towing Capacity:
Generally not recommended for significant towing; consult owner's manual or local regulations.
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore:
67.1 mm
Typical Tire Size:
215/65R16 or 235/55R17 (depending on trim level)
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by market and specific test year. Generally considered a safe vehicle for its class, but specific ratings should be checked for the target market (e.g., ANCAP, Euro NCAP).
Active Features
ABS:
Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution) is typically standard.
Traction Control:
Traction Control System (TCS) may be available on higher trims or 4WD models.
Stability Control:
Electronic Stability Control (ESC) or Vehicle Stability Control (VSC) availability varies by market and trim. Crucial for SUVs.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags may be optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters for front seats, typically three-point for rear seats.
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points are usually present.
Body Structure:
Reinforced passenger cabin with crumple zones for improved crash safety.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player or optional touchscreen infotainment system with navigation in higher trims. Bluetooth connectivity may be present on some models.
Speakers:
Typically 4 or 6 speaker system.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on some models.
Keyless Entry:
Keyless entry with remote central locking is common.
Cruise Control:
Available as an option on higher trim levels.
Connectivity
Usb Aux Input:
USB and/or AUX input ports may be available for audio playback.
Bluetooth:
Bluetooth for hands-free calling and audio streaming is often available on mid to high trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 12 months, whichever comes first (check manual for specific climate/driving conditions).
Oil Filter Replacement:
Recommended at every engine oil change.
Air Filter Replacement:
Every 20,000 km or 24 months.
Cabin Air Filter Replacement:
Every 20,000 km or 24 months, or as needed based on air quality.
Spark Plug Replacement:
Iridium-tipped plugs typically last longer, around 100,000 km. Check manual for specific type and interval.
Coolant Replacement:
Initial replacement at 160,000 km (100,000 miles), then every 80,000 km (50,000 miles) or 4 years.
Brake Fluid Replacement:
Every 40,000 km or 24 months.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (check manual for viscosity and specification compliance).
Engine Oil Capacity:
Approx. 3.9 Liters (with filter change) for the 1.5L engine.
Transmission Fluid Type At:
Dexron III or equivalent ATF (Automatic Transmission Fluid). Capacity approx. 7.0 Liters for refill, 7.5 Liters total.
Transmission Fluid Type Mt:
API GL-4, SAE 75W-90 Gear Oil. Capacity approx. 2.5 Liters.
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink colored, ethylene glycol based. Capacity approx. 5.7 Liters.
Brake Fluid Type:
DOT 3 or DOT 4 specification.
Power Steering Fluid:
Dexron II or equivalent power steering fluid.
Known Issues
Common Wear Items:
Front control arm bushings, rear shock absorbers, clutch wear (on MT models), oxygen sensors, catalytic converter (emissions related).
Potential Electrical Faults:
Intermittent warning lights, issues with power window regulators or central locking mechanisms can occur over time.
4Wd System Maintenance:
Regular inspection and lubrication of driveshafts and CV joints, proper maintenance of transfer case and differential fluids are crucial for 4WD longevity.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu, a subsidiary of Toyota, is renowned for producing small, fuel-efficient, and reliable vehicles, with a strong focus on Kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios nameplate originated in 1997 with the first generation (J100 series), a compact 4x4 SUV. The second generation (J200 series) debuted in 2006, evolving into a more modern crossover with improved styling, comfort, and a choice of 2WD or 4WD drivetrains.
Production
Manufacturing Locations:
Primarily manufactured by Daihatsu in Japan. The J200 series was also produced or assembled under license in other markets, including India (as the Toyota Rush/Daihatsu Terios) and potentially other regions by joint ventures.
Production Years
Generation Production Span:
The J200 series production ran from approximately 2006 to 2017, with the 2012 model year falling within the core production period of this generation. Minor facelifts and updates occurred during this time.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Daihatsu vehicles are often recognized for their reliability and value for money in various automotive surveys, particularly in markets where they are popular.
Ratings
Fuel Efficiency Ratings:
Generally good fuel economy for its class, with EPA estimates (or equivalent) typically in the range of 24-26 MPG city / 30-33 MPG highway for the 1.5L engine, depending on transmission and drive type.
Certifications
Emissions Standards:
Compliant with emissions standards of the target market for the 2012 model year, such as Euro 4/5 or equivalent.
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