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Harley Davidson FLHR Road King 2012 Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2012 Codes Model Code: FLHR 👋 Introduction Market Position Category: Full-size touring cruiser Segment: Premium motorcycle segment Competitive Analysis Competitors: Indian Chief Vintage, Victory Cross Country, other large-displacement V-twin cruisers Key Features Design Philosophy: Classic styling with modern performance and comfort Distinguishing Features: Comfortable riding position, large fuel tank, removable windscreen, saddlebags, iconic styling 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and overhaul of the 2012 Harley-Davidson FLHR Road King Page Count Estimated Pages: 700+ Manual Type Type: Service Manual / Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Twin Cam 103 V-Twin Engine (including disassembly, assembly, inspection, and repair of all components) Fuel System: Fuel injection (EFI) system, fuel tank, fuel pump, lines, and regulators Ignition System: Ignition module, coils, spark plugs, and wiring Transmission: 6-speed Cruise Drive transmission (disassembly, assembly, inspection, clutch operation, and driveline) Chassis: Frame, swingarm, suspension (forks, shocks), steering head, and wheels Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines, pads, rotors, ABS if equipped) Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), lighting, starter, horn, and all electrical components Fuel Tank And Controls: Fuel tank mounting, fuel level sender, throttle control, and cables Exhaust System: Exhaust pipes, mufflers, and mounting hardware Bodywork And Fenders: Fenders, fairings (if applicable), saddlebags, instrument cluster, and seat assembly Cooling System: Engine oil cooling system (oil cooler, lines) Lubrication System: Oil pump, oil filter, oil passages, and oil pressure Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, chain/belt adjustment, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code identification and resolution Repair: Step-by-step repair instructions for all major and minor components, including complete engine and transmission rebuilds Overhaul: Complete engine and transmission overhaul procedures Installation: Installation instructions for replacement parts and accessories Adjustments: Clutch adjustment, throttle cable adjustment, brake lever adjustment Specifications: Torque specifications for all fasteners, component clearances, fluid capacities, and electrical specifications Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes (typically for official service manuals) Printable: Yes Print Quality Quality: High-resolution (assuming a professionally produced PDF) Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103 V-Twin Displacement: 1690 cc (103 cubic inches) Bore X Stroke: 3.875 in. x 4.38 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.6:1 Performance Horsepower: Approximately 78 hp @ 5000 rpm (claimed) Torque: Approximately 105 lb-ft @ 3500 rpm (claimed) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium unleaded gasoline (91 octane or higher recommended) Lubrication System Oil Type: Harley-Davidson SYN3 (or equivalent full synthetic SAE 20W-50) Oil Capacity: 5.0 US qt (4.7 L) with filter change 🔧 Transmission Standard Type: 6-Speed Cruise Drive Features Gear Ratios: 1st: 9.312, 2nd: 6.407, 3rd: 4.774, 4th: 3.792, 5th: 3.207, 6th: 2.790 Fluid Specifications Transmission Oil Type: Harley-Davidson Formula+ (or equivalent primary chain case lubricant) Transmission Oil Capacity: 2.8 US qt (2.6 L) 📐 Dimensions Exterior Length: 93.5 in. (2375 mm) Seat Height Laden: 27.2 in. (690 mm) Ground Clearance: 4.7 in. (119 mm) Weights Dry Weight: 745 lbs (338 kg) Gross Vehicle Weight Rating: 1260 lbs (572 kg) Fuel Fuel Capacity: 5.0 US gal (18.9 L) Wheels Tires Front Tire: BW 130/70R18 63H Rear Tire: BW 180/55R17 73V Wheelbase: 63.5 in. (1613 mm) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety standards differ from automobiles; manual focuses on mechanical integrity and safe operation) Active Features Braking System: Four-piston calipers, dual front rotors, single rear rotor. Optional ABS (Anti-lock Braking System) available. Passive Features Lighting: Halogen headlamp, LED tail lamp, turn signals 💡 Technology Features Infotainment Audio System: AM/FM radio, CB radio (optional), passenger intercom (optional), 2-speaker system. CD player or MP3 input may be present on some configurations. Display: Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure gauge, and indicator lights within the instrument cluster. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) Connectivity Cruise Control: Standard electronic cruise control Diagnostics Diagnostic Tool Interface: The manual will detail procedures for diagnostic trouble codes (DTCs) and potential use of Harley-Davidson diagnostic tools (e.g., Digital Technician). 🔧 Maintenance Service Intervals First Service: 1,000 miles (1600 km) or 6 months Subsequent Service: Every 5,000 miles (8,000 km) or 12 months thereafter Engine Oil Change Interval: Refer to service intervals, typically with each scheduled service. Fluid Specifications Brake Fluid Type: DOT 4 (or as specified by Harley-Davidson for ABS models) Primary Chain Case Fluid Type: Harley-Davidson Formula+ (or equivalent) Fork Oil Type: Harley-Davidson genuine fork oil (e.g., Type E or Type B depending on application and...
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Harley Davidson FLHR Road King 2012 Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2012
Codes
Model Code:
FLHR
👋 Introduction
Market Position
Category:
Full-size touring cruiser
Segment:
Premium motorcycle segment
Competitive Analysis
Competitors:
Indian Chief Vintage, Victory Cross Country, other large-displacement V-twin cruisers
Key Features
Design Philosophy:
Classic styling with modern performance and comfort
Distinguishing Features:
Comfortable riding position, large fuel tank, removable windscreen, saddlebags, iconic styling
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and overhaul of the 2012 Harley-Davidson FLHR Road King
Page Count
Estimated Pages:
700+
Manual Type
Type:
Service Manual / Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103 V-Twin Engine (including disassembly, assembly, inspection, and repair of all components)
Fuel System:
Fuel injection (EFI) system, fuel tank, fuel pump, lines, and regulators
Ignition System:
Ignition module, coils, spark plugs, and wiring
Transmission:
6-speed Cruise Drive transmission (disassembly, assembly, inspection, clutch operation, and driveline)
Chassis:
Frame, swingarm, suspension (forks, shocks), steering head, and wheels
Brakes:
Hydraulic brake system (front and rear calipers, master cylinders, lines, pads, rotors, ABS if equipped)
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, starter, horn, and all electrical components
Fuel Tank And Controls:
Fuel tank mounting, fuel level sender, throttle control, and cables
Exhaust System:
Exhaust pipes, mufflers, and mounting hardware
Bodywork And Fenders:
Fenders, fairings (if applicable), saddlebags, instrument cluster, and seat assembly
Cooling System:
Engine oil cooling system (oil cooler, lines)
Lubrication System:
Oil pump, oil filter, oil passages, and oil pressure
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, chain/belt adjustment, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code identification and resolution
Repair:
Step-by-step repair instructions for all major and minor components, including complete engine and transmission rebuilds
Overhaul:
Complete engine and transmission overhaul procedures
Installation:
Installation instructions for replacement parts and accessories
Adjustments:
Clutch adjustment, throttle cable adjustment, brake lever adjustment
Specifications:
Torque specifications for all fasteners, component clearances, fluid capacities, and electrical specifications
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes (typically for official service manuals)
Printable:
Yes
Print Quality
Quality:
High-resolution (assuming a professionally produced PDF)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Horsepower:
Approximately 78 hp @ 5000 rpm (claimed)
Torque:
Approximately 105 lb-ft @ 3500 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline (91 octane or higher recommended)
Lubrication System
Oil Type:
Harley-Davidson SYN3 (or equivalent full synthetic SAE 20W-50)
Oil Capacity:
5.0 US qt (4.7 L) with filter change
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive
Features
Gear Ratios:
1st: 9.312, 2nd: 6.407, 3rd: 4.774, 4th: 3.792, 5th: 3.207, 6th: 2.790
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent primary chain case lubricant)
Transmission Oil Capacity:
2.8 US qt (2.6 L)
📐 Dimensions
Exterior
Length:
93.5 in. (2375 mm)
Seat Height Laden:
27.2 in. (690 mm)
Ground Clearance:
4.7 in. (119 mm)
Weights
Dry Weight:
745 lbs (338 kg)
Gross Vehicle Weight Rating:
1260 lbs (572 kg)
Fuel
Fuel Capacity:
5.0 US gal (18.9 L)
Wheels Tires
Front Tire:
BW 130/70R18 63H
Rear Tire:
BW 180/55R17 73V
Wheelbase:
63.5 in. (1613 mm)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety standards differ from automobiles; manual focuses on mechanical integrity and safe operation)
Active Features
Braking System:
Four-piston calipers, dual front rotors, single rear rotor. Optional ABS (Anti-lock Braking System) available.
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, turn signals
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, CB radio (optional), passenger intercom (optional), 2-speaker system. CD player or MP3 input may be present on some configurations.
Display:
Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure gauge, and indicator lights within the instrument cluster.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS)
Connectivity
Cruise Control:
Standard electronic cruise control
Diagnostics
Diagnostic Tool Interface:
The manual will detail procedures for diagnostic trouble codes (DTCs) and potential use of Harley-Davidson diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Engine Oil Change Interval:
Refer to service intervals, typically with each scheduled service.
Fluid Specifications
Brake Fluid Type:
DOT 4 (or as specified by Harley-Davidson for ABS models)
Primary Chain Case Fluid Type:
Harley-Davidson Formula+ (or equivalent)
Fork Oil Type:
Harley-Davidson genuine fork oil (e.g., Type E or Type B depending on application and preference)
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, battery, spark plugs
Potential Problems:
Harley-Davidson Twin Cam engines are generally robust. Potential issues can include normal wear and tear on components, electrical gremlins in older models, and specific recall campaigns. The manual will detail common diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley-Davidson is renowned for its cruiser motorcycles with a rich history dating back to 1903.
Model Evolution
Road King Lineage:
The Road King model has been a staple in the Harley-Davidson lineup, evolving from classic styling to incorporate modern technologies while retaining its touring capability and iconic look.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania, and Milwaukee, Wisconsin plants)
🏆 Awards & Recognition
Recognitions
Awards:
Harley-Davidson motorcycles, including the Road King line, have consistently received accolades for their design, touring capability, and iconic status within the motorcycle industry. Specific awards for the 2012 model may not be widely publicized but are implied by the brand's reputation.
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