Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Year: 2012 Product Type: Factory Service Repair Manual Codes Chassis Code: A12TN50AA (US/Canada), A12TN50AX (AUS/NZ), A12TN50EL (EMEA) Introduction Market Position Segment: Premium Utility ATV Target Audience: Recreational riders, hunters, ranchers, and those needing a capable off-road vehicle for hauling and trail riding. Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly, Suzuki KingQuad Key Features Usp Manual: Provides comprehensive, factory-level repair and maintenance information enabling DIY owners and professional mechanics to service the vehicle effectively. Usp Vehicle: Powerful engine, comfortable dual-seat touring design, Polaris's renowned Pro-Ride™ suspension, and On-Demand True All-Wheel Drive. Manual Details Coverage Areas Model Variants Covered: Sportsman Touring 500 H.O. Regions Covered: Global (US, Canada, Australia, New Zealand, Europe, etc.) Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Transmission Chassis: Frame, Suspension (Front and Rear), Steering, Drivetrain (AWD System, Driveshafts, CV Joints), Wheels, Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, Ignition Switch, ECU (Engine Control Unit), Accessories Bodywork: Body Panels, Fenders, Racks, Seat, Handlebars, Controls Brakes: Hydraulic Brake System (Front and Rear), Brake Calipers, Master Cylinders, Brake Lines, Brake Pads Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication, Spark Plug Service, Air Filter Cleaning/Replacement Troubleshooting: Diagnostic Flowcharts, Common Problems and Solutions, Electrical Troubleshooting Guides, Symptom-Based Diagnostics Repair: Component Removal, Disassembly, Assembly, Reassembly, Adjustment, Replacement of all major and minor components Installation: Installation of accessories and replacement parts Technical Depth Depth: Comprehensive factory-level detail, including disassembly, assembly, inspection, and measurement specifications for all systems. Diagnostics: Detailed diagnostic procedures, including electrical schematics, component testing, and error code interpretation. Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Quality: High-resolution scans of original factory documents. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-Stroke Single Cylinder Displacement: 499 cc Bore X Stroke: 92 mm x 76.1 mm Cooling System: Liquid-Cooled Valvetrain: SOHC, 4 Valves Engine Family: Pro 500 H.O. Compression Ratio: 10.2:1 Ignition System: Electronic Ignition Starting System: Electric Start Performance Horsepower: Approx. 32 HP (rated) Torque: Not officially specified, but robust low-end torque for pulling power. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 4.25 US gal (16.1 L) Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Gear Selection: High, Low, Neutral, Reverse, Park Drive System: Shaft Drive, On-Demand True All-Wheel Drive (AWD) Features Engine Braking: Standard feature of the PVT system. Cooling: PVT system is belt-driven and cooled by air and a dedicated cooler. Dimensions Exterior Length: 85 in (215.9 cm) Width: 46 in (116.8 cm) Height: 49 in (124.5 cm) Wheelbase: 56.25 in (142.9 cm) Ground Clearance: 10.5 in (26.7 cm) Weights Dry Weight: 680 lbs (308.4 kg) Payload Capacity: 440 lbs (200 kg) Towing Capacity: 1,500 lbs (680.4 kg) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Parking Brake: Parking brake mechanism integrated into the transmission/gear selector. Passive Features Lighting: Dual 50W headlights, 25/80W taillight/brake light. Instrumentation: Digital speedometer, odometer, trip odometer, clock, fuel gauge, AWD indicator, neutral/reverse indicator. Technology Features Infotainment Instrument Cluster: Digital LCD display providing key vehicle information. Charging Ports: Standard accessory power outlet. Driver Assistance AWD System: Polaris's On-Demand True All-Wheel Drive (AWD) system automatically engages all four wheels when traction is needed. Connectivity Accessory Integration: Provision for various Polaris accessories such as winches, lighting, storage, and audio systems. Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first. Air Filter Cleaning: Every 50 hours or as needed based on operating conditions. Spark Plug Replacement: Every 200 hours or 24 months. Drive Belt Inspection: Inspect every 100 hours; replace as needed. Fluid Specifications Engine Oil Type: Polaris PS-4 5W-50 Synthetic (or equivalent API GL-5 SAE 5W-50). Engine Oil Capacity: 2.2 US quarts (2.1 liters) with filter change. Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant (or SAE 75W-90 GL-5 gear oil). Transmission Fluid Capacity: 1.25 US quarts (1.18 liters). Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water recommended). Brake Fluid Type: DOT 4 Hydraulic Brake Fluid. Known Issues Drive Belt Wear: Early drive belt failure can occur if ridden aggressively or under heavy load. Regular inspection and replacement are crucial. Suspension Bushings: desgaste prematuro de bujes de suspensión en condiciones extremas. Efi Performance: Occasionally, EFI systems may require recalibration or sensor checks for optimal performance, particularly after modifications or extensive use. Vehicle History Brand Heritage Manufacturer Origin: USA Brand...