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Husqvarna TR 650 Terra 2013 2014 Workshop Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Husqvarna Model: TR 650 Terra Year: 2013, 2014 Codes Chassis Code: Not Specified Engine Code: Not Specified ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Dual-sport / Adventure Motorcycle Competitive Analysis Key Competitors: BMW G 650 GS Sertรฃo, KTM 690 Enduro R, Honda CB500X (segment overlap) Key Features Design Philosophy: Lightweight, agile, and capable on both paved roads and off-road terrain. Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and light off-road adventures. ๐Ÿ“‹ Manual Details Coverage Areas Vehicle Coverage: Husqvarna TR 650 Terra 2013-2014 Page Count Page Count: 154 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine System: Detailed instructions on engine disassembly, assembly, diagnosis, and repair. Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, sensors. Ignition System: Ignition coil, spark plug, ECU control, troubleshooting ignition issues. Cooling System: Radiator, coolant, fan, hoses, troubleshooting overheating. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable), emissions control. Transmission System: Clutch operation, gear selection, internal components, lubrication. Drivetrain System: Chain drive, sprockets, rear hub maintenance. Suspension System: Front forks (USD type), rear shock absorber, linkages, adjustment procedures. Braking System: Front and rear brake calipers, master cylinders, brake fluid, bleeding procedures, pad replacement. Wheel And Tire System: Wheel bearing maintenance, tire pressure, tire replacement. Electrical System: Battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays. Instrumentation And Controls: Dashboard instruments, switches, control levers, throttle and clutch cable adjustments. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, fuel tank. Lubrication System: Oil types, capacities, filter replacement, oil change intervals. Procedures Included Maintenance: Routine maintenance checks, service schedules, fluid changes, filter replacements. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major vehicle components. Disassembly Assembly: Detailed procedures for taking apart and putting back together all vehicle systems and components. Adjustment: Instructions for adjusting clutch, throttle cables, suspension, and other critical settings. Installation: Procedures for installing new or replacement parts and accessories. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics. Diagrams And Illustrations: Includes detailed pictorial diagrams, exploded views, drawings, and photos for clarity. Special Tools: References and illustrations of necessary special service tools. Torque Specifications: Precise torque values for all threaded connections and fasteners. Wear Limits: Specifications for allowable wear on critical components. Service Data: Includes essential service data, precautions, and important points. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Resolution: High quality for clear viewing and printing. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) Compatibility Os Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader โš™๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 12.0:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 47.5 hp (35.5 kW) @ 6,750 rpm Torque: Approx. 60 Nm (44.3 lb-ft) @ 5,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Fuel Tank Capacity: 12 Liters (3.17 US gal) ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed manual Optional Optional Transmission: Not Applicable Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain ๐Ÿ“ Dimensions Exterior Length: Approx. 2,210 mm (87 in) Width: Approx. 870 mm (34.2 in) Height: Approx. 1,370 mm (53.9 in) (at seat) Wheelbase: Approx. 1,475 mm (58.1 in) Ground Clearance: Approx. 200 mm (7.9 in) Weights Dry Weight: Approx. 167 kg (368 lbs) Wet Weight: Approx. 185 kg (408 lbs) (estimated, with all fluids) Payload Capacity: Not Specified ๐Ÿ›ก๏ธ Safety Features Ratings ABS Availability: Optional (often factory fitted or dealer option) Active Features Brake System Type: Hydraulic disc brakes front and rear Front Brake Specs: Single 300mm disc with twin-piston caliper Rear Brake Specs: Single 240mm disc with single-piston caliper Passive Features Lighting: Halogen headlight, LED taillight Indicator Type: Standard incandescent turn signals ๐Ÿ’ก Technology Features Infotainment Dashboard Display: Digital LCD instrument cluster with speed, tachometer, odometer, trip meters, fuel level, clock, and indicator lights. Driver Assistance ABS: Available as an option, switchable for off-road use. Connectivity Diagnostic Port: OBD-II or proprietary diagnostic connector for ECU access. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km). Air Filter Cleaning Replacement: Refer to manual for intervals, dependent on riding conditions. Spark Plug Replacement: Refer to manual for replacement intervals. Chain Lubrication Adjustment: Regularly, recommended every 500-1000 km and before long trips. Fluid Specifications Engine Oil Type: SAE 15W-50, API SG or higher (specifics in manual). Engine Oil Capacity: Refer to manual for exact capacity with/without filter change (typically around 1.7-1.9 liters). Brake Fluid Type: DOT 4 Coolant...
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Husqvarna TR 650 Terra 2013 2014 Workshop Service ManualHusqvarna TR 650 Terra 2013 2014 Workshop Service ManualHusqvarna TR 650 Terra 2013 2014 Workshop Service ManualHusqvarna TR 650 Terra 2013 2014 Workshop Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Husqvarna
Model:
TR 650 Terra
Year:
2013, 2014
Codes
Chassis Code:
Not Specified
Engine Code:
Not Specified
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Dual-sport / Adventure Motorcycle
Competitive Analysis
Key Competitors:
BMW G 650 GS Sertรฃo, KTM 690 Enduro R, Honda CB500X (segment overlap)
Key Features
Design Philosophy:
Lightweight, agile, and capable on both paved roads and off-road terrain.
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road adventures.
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Coverage:
Husqvarna TR 650 Terra 2013-2014
Page Count
Page Count:
154
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine System:
Detailed instructions on engine disassembly, assembly, diagnosis, and repair.
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, injectors, sensors.
Ignition System:
Ignition coil, spark plug, ECU control, troubleshooting ignition issues.
Cooling System:
Radiator, coolant, fan, hoses, troubleshooting overheating.
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable), emissions control.
Transmission System:
Clutch operation, gear selection, internal components, lubrication.
Drivetrain System:
Chain drive, sprockets, rear hub maintenance.
Suspension System:
Front forks (USD type), rear shock absorber, linkages, adjustment procedures.
Braking System:
Front and rear brake calipers, master cylinders, brake fluid, bleeding procedures, pad replacement.
Wheel And Tire System:
Wheel bearing maintenance, tire pressure, tire replacement.
Electrical System:
Battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays.
Instrumentation And Controls:
Dashboard instruments, switches, control levers, throttle and clutch cable adjustments.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank.
Lubrication System:
Oil types, capacities, filter replacement, oil change intervals.
Procedures Included
Maintenance:
Routine maintenance checks, service schedules, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle components.
Disassembly Assembly:
Detailed procedures for taking apart and putting back together all vehicle systems and components.
Adjustment:
Instructions for adjusting clutch, throttle cables, suspension, and other critical settings.
Installation:
Procedures for installing new or replacement parts and accessories.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Includes detailed pictorial diagrams, exploded views, drawings, and photos for clarity.
Special Tools:
References and illustrations of necessary special service tools.
Torque Specifications:
Precise torque values for all threaded connections and fasteners.
Wear Limits:
Specifications for allowable wear on critical components.
Service Data:
Includes essential service data, precautions, and important points.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
High quality for clear viewing and printing.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
Compatibility
Os Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
12.0:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 47.5 hp (35.5 kW) @ 6,750 rpm
Torque:
Approx. 60 Nm (44.3 lb-ft) @ 5,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Fuel Tank Capacity:
12 Liters (3.17 US gal)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
Not Applicable
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2,210 mm (87 in)
Width:
Approx. 870 mm (34.2 in)
Height:
Approx. 1,370 mm (53.9 in) (at seat)
Wheelbase:
Approx. 1,475 mm (58.1 in)
Ground Clearance:
Approx. 200 mm (7.9 in)
Weights
Dry Weight:
Approx. 167 kg (368 lbs)
Wet Weight:
Approx. 185 kg (408 lbs) (estimated, with all fluids)
Payload Capacity:
Not Specified
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS Availability:
Optional (often factory fitted or dealer option)
Active Features
Brake System Type:
Hydraulic disc brakes front and rear
Front Brake Specs:
Single 300mm disc with twin-piston caliper
Rear Brake Specs:
Single 240mm disc with single-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
Indicator Type:
Standard incandescent turn signals
๐Ÿ’ก Technology Features
Infotainment
Dashboard Display:
Digital LCD instrument cluster with speed, tachometer, odometer, trip meters, fuel level, clock, and indicator lights.
Driver Assistance
ABS:
Available as an option, switchable for off-road use.
Connectivity
Diagnostic Port:
OBD-II or proprietary diagnostic connector for ECU access.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km).
Air Filter Cleaning Replacement:
Refer to manual for intervals, dependent on riding conditions.
Spark Plug Replacement:
Refer to manual for replacement intervals.
Chain Lubrication Adjustment:
Regularly, recommended every 500-1000 km and before long trips.
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SG or higher (specifics in manual).
Engine Oil Capacity:
Refer to manual for exact capacity with/without filter change (typically around 1.7-1.9 liters).
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads.
Potential Problems:
Some early models may have had minor electrical gremlins or minor recalls, refer to specific VIN records for details. Engine can be robust with proper maintenance.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road racing heritage.
Model Evolution
Development Basis:
Developed from BMW's single-cylinder platform (G 650 GS), shared engine and some chassis components.
Market Introduction:
Introduced as part of Husqvarna's relaunch under BMW ownership.
Production
Manufacturing Location:
Italy (under BMW ownership)
Production Span:
2013-2016 (approximate, as Husky transitioned ownership)
๐Ÿ† Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally well-received for its off-road capability and versatility at its price point, praised for its torquey single-cylinder engine. Criticisms sometimes focused on suspension setup for very aggressive off-road use or minor vibration characteristics common to singles.
Ratings
Reliability Perception:
Good, with proper maintenance, benefiting from BMW's engineering input on the base engine platform.
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