Husqvarna TR 650 Terra 2013 2014 Workshop Service Manual
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: TR 650 Terra Year: 2013, 2014 Codes Chassis Code: Not Specified Engine Code: Not Specified ๐ Introduction Market Position Vehicle Segment: Dual-sport / Adventure Motorcycle Competitive Analysis Key Competitors: BMW G 650 GS Sertรฃo, KTM 690 Enduro R, Honda CB500X (segment overlap) Key Features Design Philosophy: Lightweight, agile, and capable on both paved roads and off-road terrain. Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and light off-road adventures. ๐ Manual Details Coverage Areas Vehicle Coverage: Husqvarna TR 650 Terra 2013-2014 Page Count Page Count: 154 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine System: Detailed instructions on engine disassembly, assembly, diagnosis, and repair. Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, sensors. Ignition System: Ignition coil, spark plug, ECU control, troubleshooting ignition issues. Cooling System: Radiator, coolant, fan, hoses, troubleshooting overheating. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable), emissions control. Transmission System: Clutch operation, gear selection, internal components, lubrication. Drivetrain System: Chain drive, sprockets, rear hub maintenance. Suspension System: Front forks (USD type), rear shock absorber, linkages, adjustment procedures. Braking System: Front and rear brake calipers, master cylinders, brake fluid, bleeding procedures, pad replacement. Wheel And Tire System: Wheel bearing maintenance, tire pressure, tire replacement. Electrical System: Battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays. Instrumentation And Controls: Dashboard instruments, switches, control levers, throttle and clutch cable adjustments. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, fuel tank. Lubrication System: Oil types, capacities, filter replacement, oil change intervals. Procedures Included Maintenance: Routine maintenance checks, service schedules, fluid changes, filter replacements. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major vehicle components. Disassembly Assembly: Detailed procedures for taking apart and putting back together all vehicle systems and components. Adjustment: Instructions for adjusting clutch, throttle cables, suspension, and other critical settings. Installation: Procedures for installing new or replacement parts and accessories. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics. Diagrams And Illustrations: Includes detailed pictorial diagrams, exploded views, drawings, and photos for clarity. Special Tools: References and illustrations of necessary special service tools. Torque Specifications: Precise torque values for all threaded connections and fasteners. Wear Limits: Specifications for allowable wear on critical components. Service Data: Includes essential service data, precautions, and important points. ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Resolution: High quality for clear viewing and printing. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) Compatibility Os Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader โ๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 12.0:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 47.5 hp (35.5 kW) @ 6,750 rpm Torque: Approx. 60 Nm (44.3 lb-ft) @ 5,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Fuel Tank Capacity: 12 Liters (3.17 US gal) ๐ง Transmission Standard Transmission Type: 5-speed manual Optional Optional Transmission: Not Applicable Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain ๐ Dimensions Exterior Length: Approx. 2,210 mm (87 in) Width: Approx. 870 mm (34.2 in) Height: Approx. 1,370 mm (53.9 in) (at seat) Wheelbase: Approx. 1,475 mm (58.1 in) Ground Clearance: Approx. 200 mm (7.9 in) Weights Dry Weight: Approx. 167 kg (368 lbs) Wet Weight: Approx. 185 kg (408 lbs) (estimated, with all fluids) Payload Capacity: Not Specified ๐ก๏ธ Safety Features Ratings ABS Availability: Optional (often factory fitted or dealer option) Active Features Brake System Type: Hydraulic disc brakes front and rear Front Brake Specs: Single 300mm disc with twin-piston caliper Rear Brake Specs: Single 240mm disc with single-piston caliper Passive Features Lighting: Halogen headlight, LED taillight Indicator Type: Standard incandescent turn signals ๐ก Technology Features Infotainment Dashboard Display: Digital LCD instrument cluster with speed, tachometer, odometer, trip meters, fuel level, clock, and indicator lights. Driver Assistance ABS: Available as an option, switchable for off-road use. Connectivity Diagnostic Port: OBD-II or proprietary diagnostic connector for ECU access. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km). Air Filter Cleaning Replacement: Refer to manual for intervals, dependent on riding conditions. Spark Plug Replacement: Refer to manual for replacement intervals. Chain Lubrication Adjustment: Regularly, recommended every 500-1000 km and before long trips. Fluid Specifications Engine Oil Type: SAE 15W-50, API SG or higher (specifics in manual). Engine Oil Capacity: Refer to manual for exact capacity with/without filter change (typically around 1.7-1.9 liters). Brake Fluid Type: DOT 4 Coolant...
Routine maintenance checks, service schedules, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle components.
Disassembly Assembly:
Detailed procedures for taking apart and putting back together all vehicle systems and components.
Adjustment:
Instructions for adjusting clutch, throttle cables, suspension, and other critical settings.
Installation:
Procedures for installing new or replacement parts and accessories.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Includes detailed pictorial diagrams, exploded views, drawings, and photos for clarity.
Special Tools:
References and illustrations of necessary special service tools.
Torque Specifications:
Precise torque values for all threaded connections and fasteners.
Wear Limits:
Specifications for allowable wear on critical components.
Service Data:
Includes essential service data, precautions, and important points.
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
High quality for clear viewing and printing.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
Compatibility
Os Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
12.0:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 47.5 hp (35.5 kW) @ 6,750 rpm
Torque:
Approx. 60 Nm (44.3 lb-ft) @ 5,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Fuel Tank Capacity:
12 Liters (3.17 US gal)
๐ง Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
Not Applicable
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
๐ Dimensions
Exterior
Length:
Approx. 2,210 mm (87 in)
Width:
Approx. 870 mm (34.2 in)
Height:
Approx. 1,370 mm (53.9 in) (at seat)
Wheelbase:
Approx. 1,475 mm (58.1 in)
Ground Clearance:
Approx. 200 mm (7.9 in)
Weights
Dry Weight:
Approx. 167 kg (368 lbs)
Wet Weight:
Approx. 185 kg (408 lbs) (estimated, with all fluids)
Payload Capacity:
Not Specified
๐ก๏ธ Safety Features
Ratings
ABS Availability:
Optional (often factory fitted or dealer option)
Active Features
Brake System Type:
Hydraulic disc brakes front and rear
Front Brake Specs:
Single 300mm disc with twin-piston caliper
Rear Brake Specs:
Single 240mm disc with single-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
Indicator Type:
Standard incandescent turn signals
๐ก Technology Features
Infotainment
Dashboard Display:
Digital LCD instrument cluster with speed, tachometer, odometer, trip meters, fuel level, clock, and indicator lights.
Driver Assistance
ABS:
Available as an option, switchable for off-road use.
Connectivity
Diagnostic Port:
OBD-II or proprietary diagnostic connector for ECU access.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km).
Air Filter Cleaning Replacement:
Refer to manual for intervals, dependent on riding conditions.
Spark Plug Replacement:
Refer to manual for replacement intervals.
Chain Lubrication Adjustment:
Regularly, recommended every 500-1000 km and before long trips.
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SG or higher (specifics in manual).
Engine Oil Capacity:
Refer to manual for exact capacity with/without filter change (typically around 1.7-1.9 liters).
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads.
Potential Problems:
Some early models may have had minor electrical gremlins or minor recalls, refer to specific VIN records for details. Engine can be robust with proper maintenance.
๐ Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road racing heritage.
Model Evolution
Development Basis:
Developed from BMW's single-cylinder platform (G 650 GS), shared engine and some chassis components.
Market Introduction:
Introduced as part of Husqvarna's relaunch under BMW ownership.
Production
Manufacturing Location:
Italy (under BMW ownership)
Production Span:
2013-2016 (approximate, as Husky transitioned ownership)
๐ Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally well-received for its off-road capability and versatility at its price point, praised for its torquey single-cylinder engine. Criticisms sometimes focused on suspension setup for very aggressive off-road use or minor vibration characteristics common to singles.
Ratings
Reliability Perception:
Good, with proper maintenance, benefiting from BMW's engineering input on the base engine platform.
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