🏷️ Basic Information Identification Make: KTM Model: 200 Duke Year: 2013 Generation Generation Code: First Generation (2011-2016) Codes Chassis Code: 200 Duke (RC200 derived) 👋 Introduction Market Position Market Segment: Lightweight naked sport motorcycle, entry-level performance segment. Competitive Analysis Key Competitors: Bajaj Pulsar 200 NS, Yamaha FZ25, TVS Apache RTR 200 4V. Key Features Design Philosophy: KTM's 'Ready to Race' DNA adapted for accessible street performance and agility. Frame Technology: Trellis frame derived from larger Duke models, contributing to light weight and rigidity. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop and repair coverage for the 2013 KTM 200 Duke. Page Count Page Count: 285 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Full engine assembly, disassembly, tuning, internal components, lubrication, cooling. Fuel System: Fuel injection system, injectors, throttle body, fuel pump, fuel filter, fuel tank. Transmission System: Clutch operation, gearbox disassembly and assembly, shift mechanism, oil specifications. Electrical System: Wiring diagrams, battery, starter, alternator, ignition system, lighting, indicators, ECU, sensors. Braking System: Front and rear brake calipers, master cylinders, brake lines, fluid types, bleeding procedures. Suspension System: Front fork (WP APEX 43), rear monoshock (WP APEX), damping adjustments, seal replacement. Frame And Bodywork: Chassis inspection, fairings, seat, handlebars, footpegs, body panel removal and installation. Wheels And Tires: Wheel bearing replacement, tire mounting and balancing, recommended tire pressures. Procedures Included Maintenance Procedures: Routine service, oil changes, filter replacements, chain adjustment, spark plug replacement. Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting. Repair Procedures: Step-by-step instructions for component repair and replacement. Engine Rebuild: Detailed procedures for engine disassembly, component inspection, and reassembly. Electrical Diagnostics: Component testing, wiring harness continuity checks, sensor signal analysis. Suspension Overhaul: Fork seal and oil replacement, shock absorber servicing. Technical Depth Technical Depth: Comprehensive from basic maintenance to complete engine and component overhauls, including diagnostic information. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution for clear viewing and printing of diagrams and text. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC Displacement: 199.5 cc Bore X Stroke: 67.5 mm x 55.0 mm Compression Ratio: 11.5:1 Performance Max Power: 26 PS (19.1 kW) @ 9500 rpm Max Torque: 19.5 Nm @ 8000 rpm Fuel System Fuel Delivery: Bosch electronic fuel injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 RON. Lubrication Oil Type: SAE 10W-50, API SJ or higher, JASO MA/MA2 certified. Cooling Coolant Type: Ethylene glycol-based antifreeze, 50% mixture with distilled water. 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted gearbox Features Clutch Type: Wet multi-disc clutch, hydraulically actuated. Final Drive: Chain drive, 520 O-ring chain. Gear Ratios: 1st: 2.833, 2nd: 1.867, 3rd: 1.333, 4th: 1.050, 5th: 0.905, 6th: 0.762 📐 Dimensions Exterior Length: 2005 mm Width: 820 mm (incl. mirrors) Height: 1250 mm (incl. windshield) Wheelbase: 1357 mm Seat Height: 800 mm Weights Dry Weight: 126 kg Curb Weight: Approx. 140 kg (with all fluids) Fuel Tank Capacity: 11 liters 🛡️ Safety Features Ratings ABS Availability: Optional (Bosch 9MB two-channel ABS) Active Features Braking System Front: Single disc, 300mm, ByBre four-piston radially mounted caliper. Braking System Rear: Single disc, 230mm, ByBre single-piston caliper. Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster with tachometer, speedometer, gear indicator, fuel gauge, clock, trip meters. Driver Assistance ABS: Optional Bosch 9MB ABS system, front and rear wheel speed sensors. Connectivity ECU Interface: OBD-II diagnostic port for ECU communication and fault code retrieval. 🔧 Maintenance Service Intervals First Service: 1000 km or 1 month, whichever comes first. Subsequent Service: Every 5000 km or 6 months, whichever comes first. (Refer to manual for specific checks). Fluid Specifications Engine Oil Capacity: 1.0 liter (without oil filter change), 1.1 liter (with oil filter change). Coolant Capacity: Approx. 0.7 liters. Brake Fluid: DOT 4. Fork Oil Type: WP Suspension Fluid (or equivalent ISO VG 4 viscosity grade fork oil). Fork Oil Level: 100 mm from top of inner tube with spring compressed. Known Issues Common Wear Items: Clutch plates, chain and sprockets, front fork seals, rear shock absorber. Spark plug and air filter are regular maintenance items. Common Issues Fuel Injector Clogging: Can occur with poor quality fuel; regular cleaning recommended by manual. Electrical Connector Corrosion: Can happen in humid climates, leading to intermittent electrical faults. Manual covers checking and cleaning connectors. 📚 Vehicle History Brand Heritage Brand Origin: Austrian manufacturer with a strong racing heritage, founded in 1934. Model Evolution Duk Series Introduction: The Duke series, characterized by its streetfighter design and sharp performance, debuted in the early 1990s. 200 Duke Launch: The 200 Duke was introduced globally in late 2011/early 2012 as a more...