Ford C-MAX Hybrid & Energi Complete Workshop Service Repair Manual 2014
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๐ท๏ธ Basic Information Identification Make: Ford Model: C-MAX Energi Year: 2014 Codes Chassis Codes: CD390 (C-Max) ๐ Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover with Hybrid and Plug-in Hybrid variants Competitive Analysis Competitors 2014: Toyota Prius v, Chevrolet Volt (for Energi), potentially other compact crossovers with hybrid powertrains Key Features Hybrid Powertrain: Focus on fuel efficiency and reduced emissions through integration of gasoline engine and electric motor Energi Variant: Plug-in Hybrid Electric Vehicle (PHEV) capability, offering electric-only driving range Practicality: Versatile interior space typical of MPV segment, suitable for families Manual Purpose Value Proposition: Empowers owners and technicians to perform maintenance and repairs efficiently, saving on labor costs and ensuring proper upkeep. ๐ Manual Details Coverage Areas Scope: Complete Workshop Service Repair Page Count Estimated Count: Extensive (Specific count not provided, but described as 'Complete' and 'A-Z') Manual Type Type: Workshop Service Repair Manual Language Primary Language: English Format Delivery Format: Downloadable Digital File Compatibility: All PC & MAC Computers, Tablets, Mobile Phones Required Software: Adobe Reader (Free Download) ๐ Manual Coverage Systems Covered Powertrain: Engine (2.5L Hybrid I4), Hybrid Powertrain Control, Electric Motor/Generator, High-Voltage Battery System, Power Split Device Transmission: Electronic Continuously Variable Transmission (eCVT), Transmission Control Module (TCM), Hybrid Transaxle Chassis: Braking System (including Regenerative Braking), Suspension (Front & Rear), Steering System (Electric Power-Assisted Steering - EPAS), Wheels & Tires Electrical: 12V Electrical System, Charging System, High-Voltage Power Distribution, Body Control Module (BCM), Lighting Systems (Interior & Exterior), Audio Systems, Instrument Cluster, Powertrain Control Module (PCM), Hybrid Control Module (HCM) Body: Body Panels, Doors, Glass, Seats, Restraints (Airbags, Seatbelts), HVAC System, Exterior Trim, Interior Trim Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Tire Rotations, Brake Inspections Repair: Engine Mechanical Repair, Hybrid System Component Replacement (Motor/Generator, Battery), Transmission Overhaul/Replacement, Brake Component Replacement, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnostics & Replacement, Body Panel Repair, HVAC System Repair Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing, Wiring Diagrams, System Flow Charts Technical Specifications: Torque Specifications, Clearances, Electrical Schematics, Component Data Technical Depth Depth: Comprehensive (A-Z), covering basic maintenance to complete overhaul and advanced diagnostics ๐ Manual Specifications File Format Format Details: PDF (Portable Document Format), typically optimized for digital viewing and printing Print Quality Printability: High-quality, designed for clear printing of text, diagrams, and images Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download), user can choose print paper quality โ๏ธ Engine Specifications Primary Engine Engine Type: Atkinson Cycle Inline-4 Gasoline Engine Displacement: 2.5 Liters (2488 cc) Valvetrain: DOHC (Dual Overhead Camshafts), 16 Valves Bore X Stroke: 87.0 mm x 102.4 mm (typical for 2.5L Ford) Compression Ratio: 12.5:1 (Typical for Atkinson cycle) Performance Combined System Horsepower: 188 hp (140 kW) Gasoline Engine Horsepower: 141 hp @ 5500 rpm Electric Motor Horsepower: Approx. 118 hp (peak, often lower sustained output) Combined System Torque: Not directly quoted in a single peak figure; relies on electric motor torque delivery Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Controls: Catalytic Converter, Oxygen Sensors, Evaporative Emission Control System (EVAP) ๐ง Transmission Standard Type: Electronic Continuously Variable Transmission (eCVT) with Power Split Device Optional Optional Transmissions: None (eCVT is standard for Hybrid and Energi models) Features Hybrid Integration: Seamlessly blends power from gasoline engine and electric motor/generator Regenerative Braking Integration: Recaptures energy during deceleration to charge the battery Fluid Specifications Transmission Fluid Type: Mercon LV Automatic Transmission Fluid (ATF) or equivalent specification (consult manual for exact Ford spec) ๐ Dimensions Exterior Length: 4531 mm (178.4 inches) Width: 1826 mm (71.9 inches) Height: 1605 mm (63.2 inches) Wheelbase: 2789 mm (109.8 inches) Cargo Cargo Volume Hybrid: Approx. 19.2 cu ft (behind rear seats) Cargo Volume Energi: Approx. 13.1 cu ft (reduced due to larger battery pack) Weights Curb Weight Hybrid: Approx. 3400-3500 lbs (1540-1588 kg) Curb Weight Energi: Approx. 3800-4000 lbs (1724-1814 kg) ๐ก๏ธ Safety Features Ratings NHTSA Overall Safety Rating: 4 out of 5 stars (typically for this generation) Active Features ABS: Anti-lock Braking System Esc: Electronic Stability Control (AdvanceTrac with Roll Stability Control) Traction Control: Traction Control System (TCS) Brake Assist: Emergency Brake Assist Parking Assist: Optional Rear Parking Sensors, available rearview camera Passive Features Airbags: Frontal airbags, front side-impact airbags, Safety Canopyยฎ side-curtain airbags Seatbelts: 3-point safety belts with pretensioners and load limiters Child Anchors: LATCH (Lower Anchors and Tethers for Children) system ๐ก Technology Features Infotainment Sync System: Ford SYNC with MyFord Touch infotainment system (early versions could be complex or laggy) Features: Touchscreen interface, voice commands, Bluetooth connectivity, USB integration, available navigation Driver Assistance Adaptive Cruise Control: Available on some trims Blind Spot Monitoring: Available on some trims Parking Technology: Available Active Park Assist (for parallel parking) Connectivity Usb Ports: Standard, for audio playback and device charging...
Braking System (including Regenerative Braking), Suspension (Front & Rear), Steering System (Electric Power-Assisted Steering - EPAS), Wheels & Tires
Electrical:
12V Electrical System, Charging System, High-Voltage Power Distribution, Body Control Module (BCM), Lighting Systems (Interior & Exterior), Audio Systems, Instrument Cluster, Powertrain Control Module (PCM), Hybrid Control Module (HCM)
Body:
Body Panels, Doors, Glass, Seats, Restraints (Airbags, Seatbelts), HVAC System, Exterior Trim, Interior Trim
Torque Specifications, Clearances, Electrical Schematics, Component Data
Technical Depth
Depth:
Comprehensive (A-Z), covering basic maintenance to complete overhaul and advanced diagnostics
๐ Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), typically optimized for digital viewing and printing
Print Quality
Printability:
High-quality, designed for clear printing of text, diagrams, and images
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download), user can choose print paper quality
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Atkinson Cycle Inline-4 Gasoline Engine
Displacement:
2.5 Liters (2488 cc)
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 Valves
Bore X Stroke:
87.0 mm x 102.4 mm (typical for 2.5L Ford)
Compression Ratio:
12.5:1 (Typical for Atkinson cycle)
Performance
Combined System Horsepower:
188 hp (140 kW)
Gasoline Engine Horsepower:
141 hp @ 5500 rpm
Electric Motor Horsepower:
Approx. 118 hp (peak, often lower sustained output)
Combined System Torque:
Not directly quoted in a single peak figure; relies on electric motor torque delivery
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Controls:
Catalytic Converter, Oxygen Sensors, Evaporative Emission Control System (EVAP)
๐ง Transmission
Standard
Type:
Electronic Continuously Variable Transmission (eCVT) with Power Split Device
Optional
Optional Transmissions:
None (eCVT is standard for Hybrid and Energi models)
Features
Hybrid Integration:
Seamlessly blends power from gasoline engine and electric motor/generator
Regenerative Braking Integration:
Recaptures energy during deceleration to charge the battery
Fluid Specifications
Transmission Fluid Type:
Mercon LV Automatic Transmission Fluid (ATF) or equivalent specification (consult manual for exact Ford spec)
๐ Dimensions
Exterior
Length:
4531 mm (178.4 inches)
Width:
1826 mm (71.9 inches)
Height:
1605 mm (63.2 inches)
Wheelbase:
2789 mm (109.8 inches)
Cargo
Cargo Volume Hybrid:
Approx. 19.2 cu ft (behind rear seats)
Cargo Volume Energi:
Approx. 13.1 cu ft (reduced due to larger battery pack)
Weights
Curb Weight Hybrid:
Approx. 3400-3500 lbs (1540-1588 kg)
Curb Weight Energi:
Approx. 3800-4000 lbs (1724-1814 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Safety Rating:
4 out of 5 stars (typically for this generation)
Active Features
ABS:
Anti-lock Braking System
Esc:
Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Traction Control System (TCS)
Brake Assist:
Emergency Brake Assist
Parking Assist:
Optional Rear Parking Sensors, available rearview camera
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, Safety Canopyยฎ side-curtain airbags
Seatbelts:
3-point safety belts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
๐ก Technology Features
Infotainment
Sync System:
Ford SYNC with MyFord Touch infotainment system (early versions could be complex or laggy)
Features:
Touchscreen interface, voice commands, Bluetooth connectivity, USB integration, available navigation
Driver Assistance
Adaptive Cruise Control:
Available on some trims
Blind Spot Monitoring:
Available on some trims
Parking Technology:
Available Active Park Assist (for parallel parking)
Connectivity
Usb Ports:
Standard, for audio playback and device charging
Charging Energi:
Standard 120V charging cord, compatible with optional 240V charging stations
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 7,500 miles or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or typically every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Brakes:
Inspect brake pads and rotors at every oil change. Lifespan varies based on driving habits and regenerative braking usage.
Coolant Hybrid:
Inspect coolant levels regularly. Scheduled replacement typically around 100,000 miles for engine coolant, but hybrid system coolant has specific intervals (consult manual).
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Full Synthetic Motor Oil (Meets Ford WSS-M2C945-A or WSS-M2C945-B specifications)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change (confirm with manual)
Common to all hybrid vehicles, though Ford's battery management system aims to prolong life. Symptoms can include reduced electric-only range and overall efficiency.
Transmission Clunking:
Some owners have reported occasional clunking or hesitations from the eCVT, which can sometimes be resolved with software updates or fluid changes.
HVAC System Performance:
Potential for issues with the hybrid HVAC compressor or coolant leaks affecting performance.
๐ Vehicle History
Brand Heritage
Ford Hybrid History:
Ford has a long history in hybrid technology, notably with the Escape Hybrid, a pioneer in its segment.
Model Evolution
C Max Introduction:
The C-MAX was introduced to the North American market for the 2013 model year, replacing the Mazda5 under Ford's badge, and offered exclusively in hybrid and plug-in hybrid configurations.
C Max Hybrid Vs Energi:
The C-MAX Hybrid utilizes a standard hybrid system, while the C-MAX Energi is a Plug-in Hybrid (PHEV) with a larger battery allowing for extended electric-only driving and external charging.
Production
Manufacturing Location:
Wayne, Michigan, USA
๐ Awards & Recognition
Recognitions
Fuel Economy:
Consistently recognized for competitive EPA estimated fuel economy ratings in its class.
California Air Resources Board:
Often certified as a PZEV (Partial Zero Emission Vehicle) in California and other CARB-compliant states, particularly the C-MAX Energi.
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