KIA SPORTAGE (SL) 2016 2.0 T-GDI & 2.4 DOHC Engines Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: SL Year: 2016 Generation Generation Designation: Third Generation (SL) Codes Engine Code 1: 2.0 T-GDI (Theta II) Engine Code 2: 2.4 DOHC (Theta II) 👋 Introduction Market Position Segment: Compact Crossover SUV Key Competitors 2016: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Mazda CX-5, Hyundai Tucson Competitive Analysis Sportage Strengths: Stylish design, strong value proposition, available turbocharged engine, good warranty. Sportage Weaknesses: Less refined ride compared to some rivals, interior materials could be better in base trims, fuel economy can lag. Key Features Design Philosophy: Kia's 'Tiger Nose' grille design, flowing lines, practical yet sporty SUV styling. Available Powertrains: Focus on 2.0 T-GDI and 2.4 DOHC engines, highlighting performance and efficiency. Cabin Experience: User-friendly dashboard layout, comfortable seating, good visibility. 📋 Manual Details Coverage Areas Geographic Market: Global (specific variations may apply based on regional models covered in the manual) Language: English Manual Type: Factory Service and Repair Manual Page Count Estimated Page Count: Extensive, likely over 1500 pages (typical for comprehensive factory service manuals) Format Digital Format: PDF (Searchable text, high-quality diagrams) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, disassembly, inspection, repair, and reassembly of the 2.0 T-GDI and 2.4 DOHC Theta II engines, including cylinder head, block, crankshaft, pistons, connecting rods, valvetrain. Engine Management: Fuel injection, ignition system, emissions control, engine sensors and actuators, ECM diagnostics, wiring diagrams. Transmission Manual: Repair and overhaul of the manual transmission, clutch system, gear shift mechanism. Transmission Automatic: Diagnostics, fluid service, and internal component repair of the automatic transmission (if applicable to the specific models covered). Drivetrain AWD: Service and repair of the All-Wheel Drive system, including transfer case, propeller shaft, and rear differential. Brakes: Hydraulic system, ABS, ESC, brake pad/rotor replacement, caliper service, bleeding procedures. Suspension: Front and rear suspension components, struts, shocks, control arms, wheel bearings, alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack, column, tie rod ends. Electrical System: Battery, charging system, starter motor, lighting systems, power windows, mirrors, locks, fuses, relays, wiring diagrams. Climate Control: HVAC system, A/C compressor, refrigerant servicing, heater core, climate control module. Body Exterior: Body panel removal and installation, door mechanisms, bumpers, glass, trim components. Body Interior: Dashboard removal, seat components, upholstery, interior trim panels, airbags (service precautions). Chassis: Frame construction, subframes, mounting points. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Troubleshooting: Diagnostic procedures for common and complex faults across all vehicle systems, symptom-based troubleshooting guides. Component Repair: Step-by-step instructions for repairing or replacing major and minor components (e.g., engine rebuild, transmission overhaul, brake caliper replacement). Diagnostics: On-Board Diagnostics (OBD-II) information, DTC (Diagnostic Trouble Code) interpretation, specific diagnostic strategies for various modules. Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits, aiding in fault diagnosis and repair. Torque Specifications: Precise torque values for all fasteners during assembly and disassembly to ensure proper component seating and prevent damage. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component overhauls. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Full text searchable Printability: Printable pages Print Quality Diagram Quality: Top quality diagrams and instructions Binding Type Binding: Not applicable (Digital Format) Paper Type Paper Quality: Not applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.0L Theta II T-GDI Engine 1 Configuration: Inline-4, Turbocharged Gasoline Direct Injection Engine 1 Displacement: 1998 cc (2.0 Liters) Engine 1 Bore X Stroke: 86.0 mm x 86.0 mm Engine 1 Compression Ratio: 9.5:1 Engine 1 Horsepower Hp: 261 hp @ 6000 rpm (approx.) Engine 1 Torque Lb Ft: 269 lb-ft @ 1750-4500 rpm (approx.) Engine 2 Name: 2.4L Theta II DOHC Engine 2 Configuration: Inline-4, DOHC (Dual Overhead Camshafts), Multi-Point Fuel Injection (MPI) Engine 2 Displacement: 2359 cc (2.4 Liters) Engine 2 Bore X Stroke: 88.0 mm x 97.0 mm Engine 2 Compression Ratio: 10.5:1 Engine 2 Horsepower Hp: 182 hp @ 6000 rpm (approx.) Engine 2 Torque Lb Ft: 177 lb-ft @ 4000 rpm (approx.) Performance Engine 1 Fuel Type: Unleaded gasoline (premium recommended for optimal performance) Engine 2 Fuel Type: Unleaded gasoline Fuel System Engine 1 Fuel Delivery: Direct Injection (GDI) Engine 2 Fuel Delivery: Multi-Point Injection (MPI) Fuel Tank Capacity: 62 liters (16.4 gallons) 🔧 Transmission Standard Transmission Type Standard: 6-speed manual transmission (likely standard on base 2.4L models) Optional Transmission Type Optional: 6-speed automatic transmission with Sportmatic shifter (likely standard on T-GDI and optional on 2.4L) Features Drive Type Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Automatic Transmission Features: Lock-up torque converter, adaptive shift control. 📐 Dimensions Exterior Length: 4440 mm (174.8 in) Width: 1800 mm (70.9 in) Height: 1645 mm (64.8 in) / 1655 mm (65.2 in) with roof rails Wheelbase: 2640 mm (103.9...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Model Code:

Year:

Generation

Generation Designation:

Third Generation (SL)

Codes

Engine Code 1:

2.0 T-GDI (Theta II)

Engine Code 2:

2.4 DOHC (Theta II)

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Key Competitors 2016:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Mazda CX-5, Hyundai Tucson

Competitive Analysis

Sportage Strengths:

Stylish design, strong value proposition, available turbocharged engine, good warranty.

Sportage Weaknesses:

Less refined ride compared to some rivals, interior materials could be better in base trims, fuel economy can lag.

Key Features

Design Philosophy:

Kia's 'Tiger Nose' grille design, flowing lines, practical yet sporty SUV styling.

Available Powertrains:

Focus on 2.0 T-GDI and 2.4 DOHC engines, highlighting performance and efficiency.

Cabin Experience:

User-friendly dashboard layout, comfortable seating, good visibility.

📋 Manual Details

Coverage Areas

Geographic Market:

Global (specific variations may apply based on regional models covered in the manual)

Language:

English

Manual Type:

Factory Service and Repair Manual

Page Count

Estimated Page Count:

Extensive, likely over 1500 pages (typical for comprehensive factory service manuals)

Format

Digital Format:

PDF (Searchable text, high-quality diagrams)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, disassembly, inspection, repair, and reassembly of the 2.0 T-GDI and 2.4 DOHC Theta II engines, including cylinder head, block, crankshaft, pistons, connecting rods, valvetrain.

Engine Management:

Fuel injection, ignition system, emissions control, engine sensors and actuators, ECM diagnostics, wiring diagrams.

Transmission Manual:

Repair and overhaul of the manual transmission, clutch system, gear shift mechanism.

Transmission Automatic:

Diagnostics, fluid service, and internal component repair of the automatic transmission (if applicable to the specific models covered).

Drivetrain AWD:

Service and repair of the All-Wheel Drive system, including transfer case, propeller shaft, and rear differential.

Brakes:

Hydraulic system, ABS, ESC, brake pad/rotor replacement, caliper service, bleeding procedures.

Suspension:

Front and rear suspension components, struts, shocks, control arms, wheel bearings, alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, column, tie rod ends.

Electrical System:

Battery, charging system, starter motor, lighting systems, power windows, mirrors, locks, fuses, relays, wiring diagrams.

Climate Control:

HVAC system, A/C compressor, refrigerant servicing, heater core, climate control module.

Body Exterior:

Body panel removal and installation, door mechanisms, bumpers, glass, trim components.

Body Interior:

Dashboard removal, seat components, upholstery, interior trim panels, airbags (service precautions).

Chassis:

Frame construction, subframes, mounting points.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.

Troubleshooting:

Diagnostic procedures for common and complex faults across all vehicle systems, symptom-based troubleshooting guides.

Component Repair:

Step-by-step instructions for repairing or replacing major and minor components (e.g., engine rebuild, transmission overhaul, brake caliper replacement).

Diagnostics:

On-Board Diagnostics (OBD-II) information, DTC (Diagnostic Trouble Code) interpretation, specific diagnostic strategies for various modules.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits, aiding in fault diagnosis and repair.

Torque Specifications:

Precise torque values for all fasteners during assembly and disassembly to ensure proper component seating and prevent damage.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component overhauls. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Full text searchable

Printability:

Printable pages

Print Quality

Diagram Quality:

Top quality diagrams and instructions

Binding Type

Binding:

Not applicable (Digital Format)

Paper Type

Paper Quality:

Not applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Name:

2.0L Theta II T-GDI

Engine 1 Configuration:

Inline-4, Turbocharged Gasoline Direct Injection

Engine 1 Displacement:

1998 cc (2.0 Liters)

Engine 1 Bore X Stroke:

86.0 mm x 86.0 mm

Engine 1 Compression Ratio:

9.5:1

Engine 1 Horsepower Hp:

261 hp @ 6000 rpm (approx.)

Engine 1 Torque Lb Ft:

269 lb-ft @ 1750-4500 rpm (approx.)

Engine 2 Name:

2.4L Theta II DOHC

Engine 2 Configuration:

Inline-4, DOHC (Dual Overhead Camshafts), Multi-Point Fuel Injection (MPI)

Engine 2 Displacement:

2359 cc (2.4 Liters)

Engine 2 Bore X Stroke:

88.0 mm x 97.0 mm

Engine 2 Compression Ratio:

10.5:1

Engine 2 Horsepower Hp:

182 hp @ 6000 rpm (approx.)

Engine 2 Torque Lb Ft:

177 lb-ft @ 4000 rpm (approx.)

Performance

Engine 1 Fuel Type:

Unleaded gasoline (premium recommended for optimal performance)

Engine 2 Fuel Type:

Unleaded gasoline

Fuel System

Engine 1 Fuel Delivery:

Direct Injection (GDI)

Engine 2 Fuel Delivery:

Multi-Point Injection (MPI)

Fuel Tank Capacity:

62 liters (16.4 gallons)

🔧 Transmission

Standard

Transmission Type Standard:

6-speed manual transmission (likely standard on base 2.4L models)

Optional

Transmission Type Optional:

6-speed automatic transmission with Sportmatic shifter (likely standard on T-GDI and optional on 2.4L)

Features

Drive Type Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD)

Automatic Transmission Features:

Lock-up torque converter, adaptive shift control.

📐 Dimensions

Exterior

Length:

4440 mm (174.8 in)

Width:

1800 mm (70.9 in)

Height:

1645 mm (64.8 in) / 1655 mm (65.2 in) with roof rails

Wheelbase:

2640 mm (103.9 in)

Ground Clearance:

Approximately 190 mm (7.5 in)

Cargo

Cargo Volume Seats Up:

Approx. 564 liters (19.9 cu ft)

Cargo Volume Seats Down:

Approx. 1545 liters (54.6 cu ft)

Weights

Curb Weight Range:

Approx. 1560 - 1750 kg (3439 - 3858 lbs) depending on engine and drivetrain

Gross Vehicle Weight Rating Gvwr:

Approx. 2150 - 2300 kg (4740 - 5071 lbs)

Towing Capacity:

Up to 1200 kg (2645 lbs) with trailer brakes (check specific market regulations and vehicle configuration)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

4-Star (2016 model, likely for FWD variants; AWD configurations may vary slightly)

IIHS Top Safety Pick:

Good ratings in most crashworthiness tests, but specific Top Safety Pick awards depend on optional equipment and year.

Active Features

Electronic Stability Control Esc:

Standard

Traction Control System TCS:

Standard

Anti-Lock Braking System ABS:

Standard

Electronic Brake-Force Distribution Ebdf:

Standard

Brake Assist System Bas:

Standard

Passive Features

Airbags Standard:

Front airbags, front side-impact airbags, side-curtain airbags (front and rear).

Seatbelts:

3-point seatbelts with pretensioners and load limiters for all seating positions.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Infotainment System:

UVO infotainment system available on higher trims, featuring touchscreen display, AM/FM/CD/MP3 player, SiriusXM Satellite Radio, USB/auxiliary input jacks.

Navigation:

Optional navigation system with voice recognition.

Audio System:

Available premium audio system (e.g., Infinity branded) with subwoofer.

Driver Assistance

Rearview Camera:

Standard on most trims or part of option packages.

Parking Sensors:

Available rear parking sensors.

Blind-Spot Monitoring:

Optional available on higher trims.

Rear Cross-Traffic Alert:

Optional available on higher trims.

Keyless Entry Start:

Available smart key with push-button start.

Connectivity

Bluetooth:

Standard Bluetooth wireless technology for hands-free calling and audio streaming.

Smartphone Integration:

No native Apple CarPlay or Android Auto on this generation; relies on Bluetooth for basic smartphone functions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or 12 months, whichever comes first (normal driving conditions; refer to manual for severe conditions).

Air Filter Replacement:

Every 20,000 km (12,000 miles) or 24 months.

Cabin Air Filter Replacement:

Every 20,000 km (12,000 miles) or 24 months.

Spark Plug Replacement 2.4L:

Every 100,000 km (60,000 miles) - iridium type plugs.

Spark Plug Replacement 2.0L T-Gdi:

Every 100,000 km (60,000 miles) - iridium type plugs.

Engine Coolant Replacement:

Initial replacement at 160,000 km (100,000 miles), then every 80,000 km (50,000 miles) thereafter.

Transmission Fluid Automatic:

Inspect every 40,000 km (24,000 miles), replace as needed or at manufacturer's recommended interval (typically around 100,000 km/60,000 miles).

Transmission Fluid Manual:

Inspect, replace if necessary or at manufacturer's recommended interval (often at higher mileages).

Fluid Specifications

Engine Oil 2.0L T-Gdi:

SAE 0W-30, API SN or higher, ILSAC GF-5, ACEA A5/B5, or Kia approved synthetic oil. Capacity: Approx. 4.7 liters (5.0 US quarts).

Engine Oil 2.4L DOHc:

SAE 5W-30, API SN or higher, ILSAC GF-5, ACEA A5/B5, or Kia approved synthetic oil. Capacity: Approx. 4.7 liters (5.0 US quarts).

Automatic Transmission Fluid:

Kia SP-IV (or equivalent specifications). Capacity varies by service type (drain/fill approx. 4.5-5.0 liters).

Manual Transmission Fluid:

GL-4 gear oil, viscosity SAE 75W-90. Capacity: Approx. 2.0-2.2 liters.

Coolant:

Ethylene glycol based coolant, HOAT (Hybrid Organic Acid Technology) type, pre-diluted. Kia genuine coolant or equivalent meeting specification MS591-08. Capacity: Approx. 7.5 liters.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine 2.0T Potential Concerns:

Reports of oil consumption issues, particularly in earlier production runs. Potential for turbocharger issues if maintenance is neglected. Carbon buildup in direct injection engines.

Transmission Automatic Potential Concerns:

Some owners report occasional harsh shifting or hesitation. Regular fluid changes are critical.

Suspension Potential Concerns:

Premature wear of front struts or bushings can occur with high mileage or rough road usage.

Electrical Potential Concerns:

Infrequent reports of minor electrical gremlins, such as faulty sensors or interior light issues.

📚 Vehicle History

Brand Heritage

Kia Founding:

Founded in 1944, initially as a manufacturer of steel tubing and bicycle parts.

Kia Automotive Entry:

Began producing motorcycles in 1957 and trucks in 1962, entering the passenger car market in the 1970s.

Model Evolution

Sportage Introduction Year:

First generation Sportage launched in 1993.

Sportage Generation Sl Introduction:

The SL generation (as covered by this manual) was introduced for the 2011 model year and received a facelift for 2014.

Sl Generation Key Updates 2016:

The 2016 model year primarily represents the facelifted version of the third generation, with minor styling tweaks and potential feature packaging adjustments.

Production

Sl Generation Production Period:

2011-2016

Sl Generation Production Locations:

Key assembly plants included Gwangmyeong, South Korea; Zilina, Slovakia; and additional plants through joint ventures in China and Algeria.

🏆 Awards & Recognition

Recognitions

Kbb Best Buy Award:

The Sportage has historically been recognized by Kelley Blue Book for its value and segment competitiveness, though specific 'Best Buy' awards may vary by year and category.

Consumer Reports Ratings:

Typically receives average to above-average ratings for predicted reliability and owner satisfaction, depending on specific model year and engine. The 2.0 T-GDI engine's reliability can be a point of variance in reviews.

Certifications

Epa Fuel Economy City 2.4L FWD Auto:

Approx. 20 MPG

Epa Fuel Economy Highway 2.4L FWD Auto:

Approx. 27 MPG

Epa Fuel Economy City 2.0T AWD Auto:

Approx. 19 MPG

Epa Fuel Economy Highway 2.0T AWD Auto:

Approx. 25 MPG