Download Yamaha YFM350 YFM 350 BIG BEAR 2WD 96-99 Service Repair Workshop Manual PDF
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🏷️ Basic Information Identification Make: Yamaha Model: YFM350 Big Bear 2WD Model Nickname: Big Bear Production Years Covered: 1996, 1997, 1998, 1999 Chassis Code: Not specified in product data, typically internal Yamaha codes like 3X3* Vehicle Type: All-Terrain Vehicle (ATV) Drivetrain: 2WD (Two-Wheel Drive) 👋 Introduction Market Position Target User: DIY enthusiasts, independent repair shops, Yamaha dealerships Value Proposition: Comprehensive, dealership-level repair information for cost-effective maintenance and repair Competitive Analysis Alternative Sources: eBay CD auctions, expensive physical manuals, online forums (often incomplete or unverified) Key Advantages: Instant access, digital format flexibility, cost-effectiveness compared to physical copies or professional labor Key Features Diagnostic Tools: Focus on enabling users to diagnose and fix issues themselves Repair Guidance: Detailed, step-by-step instructions for a wide range of repair tasks Maintenance Planning: Information to establish and follow a regular maintenance schedule 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF (Adobe Acrobat) Delivery Method: Instant Digital Download Page Count: Estimated 300-500 pages (typical for this type of manual, not explicitly stated) File Size Consideration: High-speed internet recommended due to potentially large file size 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, reassembly, tuning, diagnostics General Information: Vehicle identification, safety precautions, tool recommendations, torque specifications Transmission: Operation, maintenance, repair, lubrication, internal components Chassis: Frame inspection, repair, components Steering: System components, adjustments, repair, wheel alignment Suspension: Front and rear suspension components, shock absorbers, linkages, maintenance, repair Brakes: Hydraulic system, brake pads, rotors, lines, bleeding procedures, adjustments Lubrication: Lubrication points, fluid types, capacities, schedules Electrical: Wiring diagrams, ignition system, lighting, starting system, charging system, battery, troubleshooting Frame: Frame integrity checks, damage assessment, repair procedures Fuel System: Carburetor tuning and overhaul, fuel lines, fuel tank, fuel pump operation (if applicable) Battery: Maintenance, testing, replacement, charging procedures Clutch: Operation, maintenance, adjustment, repair (if applicable for belt-driven CVT or manual) Seats System: Seat removal, installation, associated components Locks: Ignition lock, steering lock (if applicable), related mechanisms Lighting: Headlights, taillights, indicator lights, wiring, bulb replacement Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, adjustments Troubleshooting: Diagnostic charts, common problems and solutions, symptom-based troubleshooting Repair: Step-by-step instructions for component removal, repair, and reinstallation Overhaul: Detailed procedures for complete engine, transmission, or component rebuilds Inspection: Visual inspections, wear checks, functional tests Adjustment: Carburetor synchronization, brake adjustments, clutch cable tension (if applicable) Wiring Diagrams: Comprehensive electrical schematics for troubleshooting and repair Technical Depth Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical systems Rebuild Capability: Full engine and transmission rebuild instructions, including tolerances and specifications Special Tools: Identification and usage of special tools required for specific procedures Torque Specifications: Precise torque values for all critical fasteners Schematics: Detailed diagrams for all major systems 📊 Manual Specifications File Format File Type: PDF Compatibility: PC and Mac compatible Searchability: Likely text-searchable PDF (standard for modern manuals) Print Quality Printability: Printable sections or entire manual Reproducibility: High-resolution for clear printing of diagrams and text Binding Type Binding Recommendation: Recommended for use in 3-ring binders Paper Type Paper Recommendation: Printable on standard paper, oil-resistant paper recommended for frequently referenced sections ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 348cc (Approximate, based on YFM350 lineage) Bore X Stroke: Specifics would be in the manual, typically around 82mm x 67.2mm for this displacement Compression Ratio: Likely around 9.2:1 to 10.0:1 (specific to this model year) Horsepower: Estimated 15-20 HP (typical for this class of ATV, exact figure in manual) Torque: Estimated 20-25 lb-ft (typical for this class of ATV, exact figure in manual) Fuel System Carburetor Type: Mikuni VM Series (likely VM33 or similar) or Keihin Fuel Delivery: Carburetor Fuel Type: Unleaded gasoline, Octane rating typically 87 RON/91 AKI Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Automatic (likely with Hi/Lo range and Reverse, part of the Ultramatic system) Clutch Type: Automatic centrifugal clutch with V-belt drive (CVT) Gear Ratios: Specific ratios for Hi, Lo, Reverse, and Forward gears detailed in the manual Features Drive Modes: 2WD Final Drive: Shaft drive to rear axle 📐 Dimensions Exterior Length: Approx. 76.2 inches (1935 mm) (typical for the model, exact in manual) Width: Approx. 41.7 inches (1059 mm) (typical for the model, exact in manual) Height: Approx. 43.3 inches (1100 mm) (typical for the model, exact in manual) Wheelbase: Approx. 48.4 inches (1230 mm) (typical for the model, exact in manual) Weights Dry Weight: Approx. 498 lbs (226 kg) (typical for the model, exact in manual) Ground Clearance: Approx. 8.7 inches (220 mm) (typical for the model, exact in manual) Cargo Rack Capacity Front: Approx. 30.9 lbs (14 kg) (typical for the model, exact in manual) Rack Capacity Rear: Approx. 66.1 lbs (30 kg) (typical for the model, exact in manual) Towing Capacity: Approx. 1,014 lbs (460 kg) (typical for the model, exact in manual) 🛡️ Safety...
Comprehensive electrical schematics for troubleshooting and repair
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures for electrical and mechanical systems
Rebuild Capability:
Full engine and transmission rebuild instructions, including tolerances and specifications
Special Tools:
Identification and usage of special tools required for specific procedures
Torque Specifications:
Precise torque values for all critical fasteners
Schematics:
Detailed diagrams for all major systems
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
PC and Mac compatible
Searchability:
Likely text-searchable PDF (standard for modern manuals)
Print Quality
Printability:
Printable sections or entire manual
Reproducibility:
High-resolution for clear printing of diagrams and text
Binding Type
Binding Recommendation:
Recommended for use in 3-ring binders
Paper Type
Paper Recommendation:
Printable on standard paper, oil-resistant paper recommended for frequently referenced sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc (Approximate, based on YFM350 lineage)
Bore X Stroke:
Specifics would be in the manual, typically around 82mm x 67.2mm for this displacement
Compression Ratio:
Likely around 9.2:1 to 10.0:1 (specific to this model year)
Horsepower:
Estimated 15-20 HP (typical for this class of ATV, exact figure in manual)
Torque:
Estimated 20-25 lb-ft (typical for this class of ATV, exact figure in manual)
Fuel System
Carburetor Type:
Mikuni VM Series (likely VM33 or similar) or Keihin
Fuel Delivery:
Carburetor
Fuel Type:
Unleaded gasoline, Octane rating typically 87 RON/91 AKI
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic (likely with Hi/Lo range and Reverse, part of the Ultramatic system)
Clutch Type:
Automatic centrifugal clutch with V-belt drive (CVT)
Gear Ratios:
Specific ratios for Hi, Lo, Reverse, and Forward gears detailed in the manual
Features
Drive Modes:
2WD
Final Drive:
Shaft drive to rear axle
📐 Dimensions
Exterior
Length:
Approx. 76.2 inches (1935 mm) (typical for the model, exact in manual)
Width:
Approx. 41.7 inches (1059 mm) (typical for the model, exact in manual)
Height:
Approx. 43.3 inches (1100 mm) (typical for the model, exact in manual)
Wheelbase:
Approx. 48.4 inches (1230 mm) (typical for the model, exact in manual)
Weights
Dry Weight:
Approx. 498 lbs (226 kg) (typical for the model, exact in manual)
Ground Clearance:
Approx. 8.7 inches (220 mm) (typical for the model, exact in manual)
Cargo
Rack Capacity Front:
Approx. 30.9 lbs (14 kg) (typical for the model, exact in manual)
Rack Capacity Rear:
Approx. 66.1 lbs (30 kg) (typical for the model, exact in manual)
Towing Capacity:
Approx. 1,014 lbs (460 kg) (typical for the model, exact in manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to relevant industry safety standards (e.g., ANSI, ATVA)
Active Features
Braking System:
Hydraulic disc brakes front and rear, Parking brake
Lighting:
Headlight, Taillight/Brake light for visibility
Passive Features
Frame Construction:
Robust steel frame for durability and rider protection
Ergonomics:
Designed for stable and controlled operation
💡 Technology Features
Infotainment
Infotainment System:
Basic, focused on functionality. Typically includes odometer, trip meter, fuel gauge, neutral indicator, reverse indicator, oil pressure light.
Driver Assistance
Driver Assistance Features:
None typical for this era of utility ATV; focus is on mechanical reliability and off-road capability.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (typical for Yamaha ATVs, consult manual for precise interval)
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions (consult manual)
Spark Plug Replacement:
Every 1,000 km or annual inspection (consult manual)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Engine Oil Capacity:
Approx. 1.8 L (1.9 US qt) without filter change, 2.0 L (2.1 US qt) with filter change (verify in manual)
Gearbox Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Gearbox Oil Capacity:
Specify capacity for final drive and transmission gearbox if separate (consult manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Carburetor Clogging:
Common in carbureted vehicles stored for extended periods or with poor fuel quality; manual provides cleaning and tuning procedures.
Suspension Wear:
Bushings and ball joints can wear over time; manual details inspection and replacement.
Drive Belt Wear:
CVT drive belts require periodic inspection and replacement; manual covers inspection intervals and replacement procedures.
📚 Vehicle History
Brand Heritage
Yamaha Motors Corporation:
Global leader in motorcycle, marine, and powersports manufacturing, known for reliability and innovation.
Model Evolution
Big Bear Lineage:
The Big Bear series has a long-standing reputation for robust build quality and reliable off-road performance. The YFM350 models represent a core segment of Yamaha's utility ATV offerings.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Yamaha's Big Bear series is widely recognized for its durability, reliability, and strong resale value in the utility ATV market.
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