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Alfa Romeo 145 146 1994-2001 Workshop Service Repair Manual
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Basic Information Identification Make: Alfa Romeo Model: 145 / 146 Generation Generation: First Generation (1994-2001) Codes Chassis Codes: 930 (145), 930 (146) Introduction Market Position Segment: Compact family car, known...
Type: Cars
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Sku: 149043
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146
Alfa Romeo
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| Basic Information | |
| Identification | |
| Make: | Alfa Romeo |
| Model: | 145 / 146 |
| Generation | |
| Generation: | First Generation (1994-2001) |
| Codes | |
| Chassis Codes: | 930 (145), 930 (146) |
| Introduction | |
| Market Position | |
| Segment: | Compact family car, known for sporty handling and distinct Italian styling |
| Competitive Analysis | |
| Competitors: | Volkswagen Golf, Ford Focus, Opel Astra, Fiat Bravo |
| Key Features | |
| Design Philosophy: | Focus on driver engagement, stylish exterior and interior design |
| Engine Technology: | Renowned Alfa Romeo Twin Spark engine technology |
| Manual Purpose | |
| Target Audience: | DIY enthusiasts and professional mechanics |
| Manual Value | |
| Benefits: | Enables comprehensive repair, maintenance, and troubleshooting for optimal vehicle performance and longevity |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 |
| Page Count | |
| Total Pages: | 2000+ |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed coverage of Twin Spark, JTD diesel, and other engine variants |
| Transmission: | Manual and automatic transmission servicing |
| Brakes: | Hydraulic system, ABS, brake pad/disc replacement |
| Electrical: | Wiring diagrams, component testing, ECU diagnostics |
| Suspension: | Front and rear suspension, shock absorbers, steering components |
| Cooling System: | Radiator, hoses, thermostat, water pump |
| Fuel System: | Fuel pump, injectors, fuel filter, emissions control |
| Exhaust System: | Catalytic converter, mufflers, pipework |
| HVAC: | Air conditioning, heating, ventilation systems |
| Body And Chassis: | Body panel repair, interior trim, chassis components |
| Procedures Included | |
| Maintenance: | Routine servicing, oil changes, filter replacements |
| Troubleshooting: | Diagnostic procedures for common faults and symptoms |
| Repair: | Detailed step-by-step repair instructions for all major components |
| Removal Installation: | Comprehensive guides for component removal and reinstallation |
| Disassembly Assembly: | In-depth procedures for engine, transmission, and component teardown |
| Adjustments: | Setting ignition timing, valve clearances, clutch adjustments |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic maintenance to complete engine rebuilds |
| Diagrams: | Includes detailed pictorial diagrams, exploded views, and schematics |
| Special Tools: | References specific special service tools and their usage |
| Specifications: | Provides factory specifications, allowable limits, and torque values |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Printability: | Yes, all pages are printable |
| Binding Type | |
| Digital Format: | Instant Download |
| Paper Type | |
| Software Requirement: | Adobe Reader |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux |
| Engine Specifications | |
| Primary Engine | |
| Engine Family: | Alfa Romeo Twin Spark |
| Engine Variants Covered: | 1.4L, 1.6L, 1.8L, 2.0L Twin Spark; 1.9L JTD Diesel |
| Performance | |
| Twin Spark Power Output: | Varies by displacement, typically 103 hp (1.4L) to 155 hp (2.0L) |
| Jtd Diesel Power Output: | Approximately 105 hp |
| Fuel System | |
| Induction: | Multi-point fuel injection (MPI) |
| Ignition System: | Distributorless ignition system (DIS) with two spark plugs per cylinder (Twin Spark) |
| Maintenance | |
| Timing Belt Replacement Interval: | Refer to specific engine variant in manual (critical for Twin Spark engines) |
| Transmission | |
| Standard | |
| Type: | 5-speed Manual Transmission |
| Optional | |
| Type: | 4-speed Automatic Transmission (on select models) |
| Features | |
| Clutch Type: | Hydraulically operated single dry plate clutch |
| Fluid Specifications | |
| Manual Transmission Fluid: | API GL-4 SAE 75W-80 or 75W-90 (refer to manual for exact specification) |
| Automatic Transmission Fluid: | Dexron III or equivalent (refer to manual for exact specification) |
| Dimensions | |
| Exterior | |
| Body Styles: | 3-door hatchback (145), 5-door hatchback (146) |
| Length: | Approx. 4200-4280 mm (varies by model) |
| Width: | Approx. 1700-1730 mm |
| Height: | Approx. 1430-1450 mm |
| Weights | |
| Curb Weight: | Approx. 1200-1350 kg (varies by engine and trim) |
| Gross Vehicle Weight: | Refer to vehicle identification plate |
| Safety Features | |
| Ratings | |
| Euro Ncap Results: | Limited public data for this specific period, generally competitive for its era |
| Active Features | |
| ABS: | Available as standard or optional on many trims |
| Traction Control: | Available on higher trims |
| Passive Features | |
| Airbags: | Driver and front passenger airbags standard on most models |
| Seatbelts: | Pre-tensioner seatbelts with force limiters |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory-fitted radio/cassette or CD player with standard speaker configuration |
| Climate Control: | Manual or automatic climate control systems available on higher trims |
| Driver Assistance | |
| Cruise Control: | Optional on some models |
| Connectivity | |
| Bluetooth: | Not typically available from factory for this generation |
| Maintenance | |
| Service Intervals | |
| Oil And Filter Change: | Typically every 15,000 km or 12 months (refer to manual for specific engine) |
| Spark Plug Replacement: | Refer to specific Twin Spark recommendations (dual spark plugs per cylinder) |
| Fluid Specifications | |
| Engine Oil Type: | API SJ/SL SAE 10W-40 or 5W-40 (check manual for specific viscosity and API rating) |
| Coolant: | Ethylene glycol based antifreeze (50% mix with distilled water), e.g., Paraflu UP |
| Brake Fluid: | DOT 4 |
| Known Issues | |
| Twin Spark Timing Belt: | Critical importance of timely timing belt replacement to prevent catastrophic engine damage |
| Electrical Gremlins: | Intermittent electrical issues can arise, often related to wiring harnesses or sensors |
| Rust: | Can be prone to rust, particularly around wheel arches and sills, depending on climate and care |
| Vehicle History | |
| Brand Heritage | |
| Legacy: | Alfa Romeo is a historic Italian manufacturer renowned for its sporting pedigree and distinctive design |
| Model Evolution | |
| Introduction: | 145 launched in 1994 as a successor to the 33, followed by the 146 in 1995, sharing many components |
| Facelift: | Minor updates occurred during its production run, including styling tweaks and interior revisions |
| Production | |
| Manufacturing Location: | Italy |
| Production End: | Production ceased in 2001, succeeded by the Alfa Romeo 147 |
| Awards & Recognition | |
| Recognitions | |
| Design Awards: | Praised for Italian styling and driving dynamics |
| Ratings | |
| Consumer Reports: | Varied reliability ratings, common for Italian cars of the era; diligent maintenance is key |
| Certifications | |
| Manual Quality: | High quality, comprehensive, detailed, 100% complete and intact |