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Alfa Romeo 155 Service Repair Manual 1992-1998

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Basic Information Identification Make: Alfa Romeo Model: 155 Model Generation: First Generation (Type 167) Production Years: 1992-1998 Codes Chassis Code: Type 167 Introduction Market Position Segment Placement: Compact executive sedan,...
Type: Cars
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Sku: 127606
Tags: 155 Alfa Romeo
Alfa Romeo 155 Service Repair Manual 1992-1998
Basic Information
Identification
Make: Alfa Romeo
Model: 155
Model Generation: First Generation (Type 167)
Production Years: 1992-1998
Codes
Chassis Code: Type 167
Introduction
Market Position
Segment Placement: Compact executive sedan, competing with BMW 3 Series, Mercedes-Benz C-Class, Audi A4
Competitive Analysis
Design Philosophy: Emphasized sporty handling, distinctive Italian styling, and powerful engine options
Key Features
Performance Orientation: Known for its spirited performance, especially with the 'Selespeed' automated manual transmission and performance engines
Italian Design: Unique styling by Zagato for certain versions, and iconic Alfa Romeo grille
Manual Value Proposition
Owner Empowerment: Enables owners to perform extensive maintenance and repairs, saving on labor costs
Manual Details
Coverage Areas
Manual Coverage Scope: Comprehensive repair, maintenance, and diagnostics for Alfa Romeo 155 (1992-1998)
Page Count
Estimated Page Count: Hundreds
Manual Type
Manual Classification: Service Repair Manual
Language
Language Of Manual: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust
Drivetrain Systems: Transmission (manual and automatic), clutch, driveshafts, differentials
Suspension Steering: Front and rear suspension components, steering rack and pump, wheel alignment
Braking System: Brake hydraulics, ABS system, brake pad/disc replacement, caliper service
Electrical Systems: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, ECUs
Body Interior: Body panels, doors, windows, seats, interior trim, climate control
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid checks and top-offs
Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake system repair
Diagnostic Troubleshooting: Step-by-step guides for identifying and resolving common faults
Component Removal Installation: Detailed instructions for removing and refitting various vehicle components
Technical Depth
Diagnostic Capability: Advanced diagnostic procedures, including fault code interpretation (where applicable)
Rebuild Level: Complete engine and transmission rebuild specifications
Torque Specifications: Detailed torque values for critical fasteners across all systems
Wiring Diagrams: Comprehensive and detailed electrical wiring schematics
Manual Specifications
File Format
PDF Quality: High-resolution, searchable PDF for clarity and ease of use
Print Quality
Printability: Printable pages for hands-on workshop use
Binding Type
Digital Format Benefit: Instant download access, no physical binding required
Paper Type
Digital Content Advantage: Easily navigable with hyperlinked table of contents and section links
Engine Specifications
Primary Engine
Engine Variants Covered: Twin Spark (2.0L I4), V6 Busso (3.0L V6), Turbo Diesel (1.9L I4)
Performance
2.0L Twin Spark Horsepower: 150 PS (148 bhp; 110 kW) at 6,300 rpm
2.0L Twin Spark Torque: 187 Nm (138 lb-ft) at 4,800 rpm
3.0L V6 Busso Horsepower: 210 PS (207 bhp; 154 kW) at 6,300 rpm
3.0L V6 Busso Torque: 260 Nm (192 lb-ft) at 5,000 rpm
Fuel System
Fuel Injection Type: Bosch Motronic fuel injection system
Ignition System: Distributorless Ignition System (DIS) for Twin Spark, Distributor for V6
Engine Management
Engine Control Unit ECU: ECU identification and basic parameters covered
Transmission
Standard
Standard Transmission Type: 5-speed manual transmission
Optional
Optional Transmission Type: 4-speed automatic transmission (e.g., ZF 4HP18), Selespeed automated manual
Features
Clutch Type: Hydraulically operated single dry plate clutch
Differential Type: Open differential (some Q4 models featured viscous coupling)
Dimensions
Exterior
Length: Approx. 4400 mm (173.2 in)
Width: Approx. 1700 mm (66.9 in)
Height: Approx. 1420 mm (55.9 in)
Weights
Curb Weight: Varies by engine and spec, approx. 1300-1500 kg (2866-3307 lb)
Gross Vehicle Weight Rating: Varies by model, typically around 1800-2000 kg
Safety Features
Ratings
Crash Test Performance: Euro NCAP ratings not available for this era, but known for robust chassis construction
Active Features
ABS: Anti-lock Braking System (ABS) often standard or optional
Traction Control: Traction control system (ASR) available on some models
Passive Features
Airbags: Driver and passenger airbags available on later models
Seatbelts: Pre-tensioning seatbelts
Technology Features
Infotainment
Audio System: Factory-fitted radio/cassette or CD players, often Blaupunkt or Clarion
Driver Assistance
Cruise Control: Optional on higher trim levels
Connectivity
Early Integration: Limited digital connectivity; focus on mechanical and analog systems
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000-15,000 km or 1 year, whichever comes first
Timing Belt Interval: For Twin Spark: 60,000 km or 4 years (critical replacement item). V6: Timing chain (less frequent replacement)
Fluid Specifications
Engine Oil Specification: API SG/SH or ACEA A2-96, viscosity SAE 10W-40 or 15W-50 depending on climate
Coolant Specification: Ethylene glycol-based antifreeze/coolant concentrate (e.g., Paraflu UP), mixed 50/50 with distilled water
Brake Fluid Specification: DOT 3 or DOT 4 brake fluid
Transmission Fluid Manual: GL-4 75W-90 or 80W-90 synthetic gear oil
Transmission Fluid Automatic: ATF Dexron II/III or equivalent (refer to specific transmission)
Known Issues
Twin Spark Wear: Timing belt tensioner failure, cam phasing issues on high-mileage engines, oil consumption
Busso V6 Maintenance: Regular oil changes are crucial, exhaust manifold leaks on older V6s
Rust Prone Areas: Wheel arches, sills, door bottoms, rear spring mounting points
Electrical Gremlins: Corrosion on connectors, aging wiring harnesses leading to intermittent faults
Vehicle History
Brand Heritage
Alfa Romeo Legacy: Known for motorsport success and sporty driving characteristics
Model Evolution
Successor To: Alfa Romeo 75
Predecessor To: Alfa Romeo 156
Production
Manufacturing Plants: Pomigliano d'Arco, Naples, Italy
Production Volume: Over 250,000 units produced globally
Awards & Recognition
Recognitions
European Car Of The Year: Alfa Romeo 155 was not a winner, but competed in a segment with award-winning vehicles
Motorsport Success: Highly successful in touring car championships (DTM, BTCC) with Gabriele Tarquini and other notable drivers
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