Alfa Romeo 164 S 1991-1993 Workshop Service Repair Manual

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Basic Information Identification Make: Alfa Romeo Model: 164 S Year Range: 1991-1993 Generation Generation Designation: Type 164 (First Generation) Codes Chassis Code: 164 Introduction Market Position Target Audience: Mechanical technicians...

Type: Cars

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Sku: 461029

Tags: 164 Alfa Romeo

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Description

Basic Information
Identification
Make:	Alfa Romeo
Model:	164 S
Year Range:	1991-1993
Generation
Generation Designation:	Type 164 (First Generation)
Codes
Chassis Code:	164

Introduction
Market Position
Target Audience:	Mechanical technicians and knowledgeable DIY enthusiasts of the Alfa Romeo 164 S.
Key Features
Benefit For Owner:	Enables owners to be better informed and perform knowledgeably repairs, saving on labor costs.
Information Reliability:	Provides the most reliable information, aiming to help users get the best value from their vehicle.
Dealer Equivalence:	Contains many specifications and procedures previously available only in authorized dealer service departments.
Safety Emphasis:	Emphasizes the importance of safety equipment and precautions, including the use of a torque wrench.

Manual Details
Coverage Areas
Primary Focus:	Workshop Service and Repair
Scope:	Comprehensive repair and overhaul for the Alfa Romeo 164 S model.
Page Count
Page Count Estimate:	Detailed page count not specified, but implied to be comprehensive.
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	PDF

Manual Coverage
Systems Covered
Engine:	Complete engine diagnosis, repair, overhaul, tune-ups, lubrication, cooling system, fuel system, ignition system, exhaust system.
Transmission:	Removal, installation, repair, and overhaul of transmission systems.
Electrical System:	Comprehensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting.
Body:	Body repair, alignment, and component replacement procedures.
Chassis And Suspension:	Suspension system diagnosis and repair, steering, and wheel alignment procedures.
Brakes:	Brake system inspection, repair, and hydraulic component servicing.
Procedures Included
Maintenance:	Routine maintenance and servicing procedures.
Diagnostics:	Diagnostic procedures for identifying and resolving common and complex issues.
Repair And Overhaul:	Detailed repair and overhaul instructions for all major vehicle systems.
Assembly Disassembly:	Step-by-step instructions for component and system assembly and disassembly.
Technical Depth
Depth:	Advanced technical information suitable for professional technicians, including special tool identification and usage.
Proprietary Components
Component Information:	Includes instructions for proprietary components and references manufacturer instructions for external components.

Manual Specifications
File Format
Format:	PDF
Print Quality
Printability:	Printable
Delivery
Delivery Method:	Electronic delivery via Email (Fast and Free)

Engine Specifications
Primary Engine
Engine Type:	V6 (likely the 3.0L 'Busso' V6)
Performance
Displacement Estimate:	Likely 3.0 Liters (2959 cc)
Horsepower Range Estimate:	Approximately 190-230 hp depending on specific 'S' variant and market.
Torque Range Estimate:	Approximately 250-280 Nm (184-207 lb-ft) depending on specific variant.
Fuel System
Fuel Delivery:	Likely Bosch Motronic electronic fuel injection.
Engine Management
Ignition System:	Electronic ignition system.
Cooling System
Cooling Type:	Liquid-cooled.

Transmission
Standard
Type:	Likely a 5-speed manual transaxle as standard for 'S' models, with an automatic option.
Optional
Type:	Possible 4-speed automatic transmission.
Features
Drive Layout:	Front-wheel drive (FWD).

Dimensions
Exterior
Body Style:	4-door Sedan
Weights
Curb Weight Estimate:	Approximately 1450-1550 kg (3197-3417 lbs), varies with equipment.

Safety Features
Ratings
Era Consideration:	Safety standards of the early 1990s. Specific ratings not provided in product info.
Active Features
Braking System:	Anti-lock Braking System (ABS) likely standard on 'S' models.
Passive Features
Restraints:	Seatbelts, likely front airbags. Specifics depend on model year and market.

Technology Features
Infotainment
Audio System:	Factory fitted radio/cassette system, often with amplifier. Upgrade possibilities exist but require specific knowledge of the wiring harness.
Driver Assistance
ABS:	Anti-lock Braking System (ABS) likely standard on the 'S' variant.
Comfort Features
Climate Control:	Automatic climate control likely standard on 'S' models.

Maintenance
Service Intervals
Oil Change Estimate:	Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, but refer to manual for exact intervals.
Timing Belt Estimate:	Crucial interval, often around 50,000-80,000 km (30,000-50,000 miles). Failure is catastrophic.
Fluid Specifications
Engine Oil Grade Estimate:	Likely a synthetic 10W-40 or 15W-40, but specific API/ACEA ratings are critical. Refer to manual.
Coolant Type Estimate:	Ethylene glycol-based antifreeze, often a pink or red type for modern Alfas, but verify for this era. Refer to manual.
Brake Fluid Type:	DOT 3 or DOT 4.
Known Issues
Engine Component:	Timing belt and water pump maintenance is critical. Ignition system (especially distributorless ignition for later models) can be complex. Oil leaks from valve covers and oil cooler seals.
Electrical Component:	Corrosion on electrical connectors, particularly in engine bay and wheel wells. Issues with window regulators and central locking are common.
Suspension Component:	Wear in bushings and ball joints, leading to alignment issues and ride quality degradation.
Rust Areas:	Areas prone to rust include wheel arches, sills, and around the sunroof/windscreen seals.

Vehicle History
Brand Heritage
Heritage Note:	Alfa Romeo is renowned for its sporting heritage, distinctive Italian styling, and engaging driving dynamics.
Model Evolution
164 Design:	The 164 was penned by Pininfarina and was the first front-wheel-drive Alfa Romeo sedan, marking a significant shift for the brand.
164 S Variant:	The 'S' designation typically indicated a sportier variant, often with enhanced engine performance or suspension tuning.
Production
Production Period For 164:	1987-1998

Awards & Recognition
Recognitions
Design Recognition:	The Alfa Romeo 164 is celebrated for its timeless Pininfarina styling, often considered a design benchmark of its era.