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Alfa Romeo GT 1.9 JTD 16V 2003-2010 Full Service Repair Manual
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Basic Information Identification Make: Alfa Romeo Model: GT Year: 2003-2010 Engine Variant: 1.9 JTD 16V Generation Model Generation: First Generation (937) Codes Chassis Code: 937 Introduction Market Position Vehicle Segment:...
Type: Cars
Vendor:
Sku: 428965
Tags:
Alfa Romeo
GT
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| Basic Information | |
| Identification | |
| Make: | Alfa Romeo |
| Model: | GT |
| Year: | 2003-2010 |
| Engine Variant: | 1.9 JTD 16V |
| Generation | |
| Model Generation: | First Generation (937) |
| Codes | |
| Chassis Code: | 937 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact Sports Coupe |
| Brand Philosophy: | Represents Alfa Romeo's blend of sporty design, driving dynamics, and Italian flair. |
| Competitive Analysis | |
| Key Competitors: | BMW 1 Series, Audi A3, VW Golf GTI, Ford Focus ST of the era. |
| Key Features | |
| Design Language: | Distinctive Bertone-designed styling, characterized by its sleek coupe silhouette and signature Alfa Romeo 'Scudetto' grille. |
| Engine Focus: | The 1.9 JTD 16V engine offers a potent combination of diesel torque and performance for its class. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | Comprehensive service, maintenance, and repair for Alfa Romeo GT 1.9 JTD 16V (2003-2010) |
| Page Count | |
| Page Count Estimate: | Extensive (typical for full factory service manuals, often 1000+ pages) |
| Manual Type | |
| Manual Type: | Full Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Downloadable Disc Image File (.ISO) / Application (.exe) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | All aspects of the 1.9 JTD 16V common-rail diesel engine, including disassembly, assembly, diagnosis, and troubleshooting. |
| Transmission: | Manual transmission service, clutch system, driveline components. |
| Suspension: | Front and rear suspension systems, components, alignment. |
| Brakes: | Brake system diagnosis, repair, ABS, EBD. |
| Steering: | Power steering system, steering column, steering rack. |
| Electrical System: | Full wiring diagrams, component location, diagnosis of electrical circuits, battery, charging system, lighting, instrumentation. |
| Body And Chassis: | Body panel repair, doors, windows, interior trim, corrosion protection, chassis components. |
| HVAC: | Heating, ventilation, and air conditioning system diagnosis and repair. |
| Fuel System: | Common rail diesel fuel injection system, fuel pump, injectors, filters. |
| Exhaust System: | Exhaust manifold, catalytic converter, DPF (Diesel Particulate Filter), silencers. |
| Cooling System: | Radiator, coolant, thermostat, water pump, fan. |
| Safety Systems: | Airbag system diagnosis and repair, seatbelt mechanisms. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid changes, filter replacements, inspections. |
| Troubleshooting: | Diagnostic procedures for common and complex issues, fault code interpretation. |
| Repair: | Step-by-step repair instructions for all major vehicle systems, from minor adjustments to major component replacements. |
| Disassembly Assembly: | Detailed instructions for complete disassembly and reassembly of all vehicle components. |
| Diagnostics: | Advanced diagnostic strategies, use of diagnostic tools, sensor testing. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic fluid checks to complete engine rebuilds and complex electrical diagnostics. |
| Target Audience: | Suitable for DIY enthusiasts with basic mechanical knowledge and professional mechanics alike. |
| Manual Specifications | |
| File Format | |
| Primary Format: | Disc Image File (.ISO) / Application (.exe) |
| Accessibility: | Downloadable, providing instant access and on-the-go use via smart devices. |
| Print Quality | |
| Printability: | Full Printable (allows users to print specific sections or the entire manual as needed). |
| Zoom Functionality: | YES (allows for detailed examination of diagrams and text). |
| Binding Type | |
| Binding Type Digital: | Digital (no physical binding). |
| Paper Type | |
| Paper Type Digital: | Digital media (no paper involved in download). |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Turbocharged Direct Injection Diesel (JTD) |
| Displacement: | 1.9 Liters (1910 cc) |
| Cylinder Configuration: | Inline 4-cylinder |
| Valvetrain: | 16 Valves (4 valves per cylinder), DOHC (Double Overhead Camshaft) |
| Performance | |
| Horsepower Approx: | 150 PS (110 kW) at 4000 rpm (variant dependent) |
| Torque Approx: | 305 Nm (225 lb-ft) at 2000 rpm (variant dependent) |
| Fuel System | |
| Fuel Delivery: | Common Rail Direct Injection (JTDm technology) |
| Turbocharger: | Variable Geometry Turbocharger (VGT) |
| Emission Control | |
| Dpf: | Equipped with Diesel Particulate Filter (DPF) on later models or specific variants. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed Manual Transmission |
| Optional | |
| Transmission Type Optional: | Not commonly available for the 1.9 JTD 16V variant; primarily manual. |
| Features | |
| Clutch Type: | Hydraulically operated, dry single-plate clutch |
| Dimensions | |
| Exterior | |
| Length Approx: | 4288 mm |
| Width Approx: | 1764 mm |
| Height Approx: | 1372 mm |
| Wheelbase Approx: | 2600 mm |
| Weights | |
| Curb Weight Approx: | 1400-1450 kg (depending on specification) |
| Safety Features | |
| Ratings | |
| Euro Ncap Rating: | 4 Stars (for the Alfa Romeo GT, general rating applies) |
| Active Features | |
| ABS: | Standard Anti-lock Braking System with Electronic Brake-force Distribution (EBD). |
| Esp: | Optional or standard on some trims, Vehicle Stability Control (VSC)/VDC (Vehicle Dynamic Control). |
| Passive Features | |
| Airbags: | Front airbags (driver and passenger), side airbags, window airbags. |
| Seatbelts: | Pretensioning seatbelts with load limiters. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic infotainment systems with CD player, radio, and often integrated navigation on higher trims. Limited connectivity compared to modern vehicles. |
| Driver Assistance | |
| Driver Assistance Features: | ABS, EBD, optional VDC. Parking sensors may be optional on later models. |
| Connectivity | |
| Connectivity Options: | Limited; may feature Bluetooth for hands-free calling on higher trims. No integrated smartphone mirroring. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Diesel: | Typically every 15,000 - 20,000 km or 12 months, whichever comes first (consult manual for exact specification). |
| Timing Belt Interval Diesel: | Typically 100,000 - 120,000 km or 5 years (critical for JTD engines, consult manual for exact specification). |
| Fluid Specifications | |
| Engine Oil Type: | ACEA C3 or API SN/CF, SAE 5W-40 or 5W-30 synthetic oil (specific viscosity depends on climate and exact engine variant, refer to manual). |
| Coolant Type: | Paraflu UP (or equivalent) - Ethylene Glycol based with organic inhibitors (OAT). |
| Brake Fluid Type: | DOT 4 |
| Transmission Fluid Type: | API GL-4, SAE 75W-85 synthetic gear oil (check manual for specific Alfa Romeo approval). |
| Known Issues | |
| Dpf Clogging: | Diesel Particulate Filter can become clogged if the vehicle is primarily used for short journeys, requiring forced regeneration or replacement. |
| Egr Valve Issues: | Exhaust Gas Recirculation (EGR) valve can get carboned up, leading to performance issues. |
| Glow Plugs: | Glow plug failure can cause difficult starting in cold weather. |
| Suspension Wear: | Front suspension components, particularly control arms and bushes, can show wear over time. |
| Filter Part Numbers | |
| Oil Filter Example: | Mann-Filter HU 719/7x, Mahle OX 376D (Refer to manual for precise fitment) |
| Air Filter Example: | Mann-Filter C 24 001, Bosch 1 457 433 602 (Refer to manual for precise fitment) |
| Fuel Filter Example: | Mann-Filter WK 820/1, Bosch 0 450 920 003 (Refer to manual for precise fitment) |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Alfa Romeo S.p.A. |
| Heritage Focus: | Known for sporty sedans and coupes, racing pedigree, and distinctive Italian design. |
| Model Evolution | |
| Platform Shared With: | Shares platform components with the Fiat Bravo/Brava and Lancia Lyra of the same era. |
| Design Influence: | Design based on the Alfa Romeo 156 Sportwagon concept. |
| Production | |
| Production Period: | 2003 - 2010 |
| Manufacturing Location: | Pomigliano d'Arco, Italy |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognition: | While specific awards for the GT are limited, it was recognized for its stylish design and driving dynamics, continuing Alfa Romeo's tradition of producing aesthetically pleasing vehicles. |
| Ratings | |
| Consumer Ratings: | Often praised for its handling and styling, with common criticisms typically relating to electrical gremlins and interior material quality compared to German competitors. |