Manual Coverage
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Systems Covered
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Engine Service And Repair:
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Complete overhaul, tuning, component replacement, diagnostics
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Fuel System:
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Fuel injection system (Spica), fuel pump, fuel lines, carburetor specifications (if applicable to specific variants)
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Cooling System:
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Radiator, water pump, thermostat, hoses, coolant specifications
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Ignition System:
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Distributor, ignition coils, spark plugs, timing specifications
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Transmission Service And Repair:
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Manual gearbox overhaul, clutch system, gear oil specifications
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Drive Axle And Differential:
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Rear axle assembly, differential service, axle shafts, lubricant specifications
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Braking System:
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Hydraulic system, brake calipers, master cylinder, brake pads and discs, bleeding procedures, brake fluid specifications
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Suspension System:
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Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
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Steering System:
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Steering rack, steering column, tie rods, lubrication points
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Electrical System:
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Wiring diagrams, battery, alternator, starter motor, lighting system, fuses, relays, instrument panel
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Chassis And Body:
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Body panel removal and installation, structural components, doors, windows, trim
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Interior Systems:
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Seating, dashboard, carpeting, interior trim components
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Heating And Air Conditioning:
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HVAC system components, controls, refrigerant information (where applicable)
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Emission Control System:
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Components and operation related to emissions regulations of the era
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Procedures Included
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General Maintenance:
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Oil changes, filter replacements, fluid checks, tune-ups
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Troubleshooting:
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Diagnostic procedures for common and complex issues
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Component Overhaul:
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Detailed instructions for dismantling, inspecting, and reassembling major components
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Wiring Diagram Interpretation:
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Comprehensive electrical schematics for diagnosis and repair
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Periodic Lubrication:
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Lubrication points and recommended lubricant types and intervals
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Special Tool Identification:
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Identification of specific tools required for certain procedures
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Torque Specifications:
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Precise torque values for critical fasteners
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Technical Depth
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Depth Of Coverage:
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Comprehensive factory-level detail suitable for professional mechanics and experienced DIY enthusiasts
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Visual Aids:
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Hundreds of photos and illustrations guiding through service and repair procedures
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Maintenance
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Service Intervals
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Engine Oil Change:
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Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6-12 months, refer to manual for precise interval.
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Transmission Fluid Change:
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Every 20,000 - 30,000 km (12,000 - 18,000 miles), refer to manual for specific interval and fluid type.
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Differential Fluid Change:
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Every 20,000 - 30,000 km (12,000 - 18,000 miles), refer to manual for specific interval and fluid type.
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Coolant Flush:
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Every 2-3 years or as recommended by coolant manufacturer, refer to manual for specifications.
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Spark Plug Replacement:
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Refer to manual for specific recommendations based on plug type, typically 20,000-40,000 km.
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Fluid Specifications
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Engine Oil Viscosity:
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e.g., SAE 20W-50 or SAE 10W-40, check manual for exact recommendations based on climate.
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Coolant Type:
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Ethylene glycol-based antifreeze with corrosion inhibitors. Refer to manual for specific blend ratio.
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid (hygroscopic, requires periodic replacement).
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Transmission Fluid Type:
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GL-4 or GL-5 gear oil, check manual for specific viscosity and additive requirements.
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Differential Fluid Type:
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EP (Extreme Pressure) gear oil, check manual for specific viscosity and additive requirements.
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Known Issues
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Spica Fuel Injection:
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Can be complex to tune and maintain, requiring specialized knowledge. Seal and diaphragm degradation can occur.
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Rust And Corrosion:
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Typical for cars of this era, particularly around wheel arches, sills, and underbody.
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Electrical Gremlins:
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As with many classic European cars, age-related degradation of wiring and connectors can lead to intermittent electrical faults.
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Engine Overheating:
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Can occur if the cooling system is not properly maintained, particularly the radiator and fan system.
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Wear On Suspension And Bushings:
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Natural wear and tear on rubber components can affect handling and ride quality.
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