Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete service, repair, and overhaul for the V8 engine.
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Fuel System:
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Fuel injection system (Spica mechanical injection), fuel pump, filters, lines.
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Ignition System:
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Spark plugs, coils, distributors, wiring.
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Cooling System:
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Radiator, fan, water pump, thermostat, hoses, coolant specifications.
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Exhaust System:
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Manifolds, pipes, mufflers, catalytic converters (if applicable for market).
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Transmission:
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Manual transmission service, repair, clutch, and driveline components.
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Brakes:
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Hydraulic system, calipers, discs, master cylinder, fluid specifications.
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Suspension:
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Front and rear suspension components, alignment specifications, shock absorbers, springs.
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Steering:
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Steering gearbox, linkages, power steering system (if equipped), alignment.
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Electrical System:
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Battery, alternator, starter, lighting, switches, fuses, relays.
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Wiring Diagrams:
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Detailed, specific wiring schematics for all electrical systems.
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Chassis Body:
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Frame, body panels, doors, windows, locks, hinges.
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Interior:
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Seating, dashboard, trim panels, carpeting.
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Heating Air Conditioning:
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HVAC system components, operation, and servicing.
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Emission Control:
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Emission system components and servicing (market dependent).
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Restraint System:
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Seat belts and related components.
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Procedures Included
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Maintenance:
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General maintenance, periodic lubrication, fluid changes.
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Troubleshooting:
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Diagnostic procedures for common and complex issues.
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Repair:
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Step-by-step repair instructions for all major systems.
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Rebuilding:
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Comprehensive instructions for engine and transmission rebuilds.
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Refurbishing Restoration:
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Guidance applicable to refurbishing and restoration projects.
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Technical Depth
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Depth Of Information:
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Factory-level detail, suitable for professional technicians and knowledgeable owners.
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Diagnostic Capabilities:
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Advanced troubleshooting guide for diagnosing and correcting problems.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first. Specifics detailed in manual.
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Tune Up Interval:
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Annually or every 10,000 km (6,000 miles), including spark plugs, filters, and fuel injection system checks.
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Timing Belt Interval:
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Not applicable (chain-driven camshafts for V8).
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Fluid Specifications
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Engine Oil Type:
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SAE 20W-50 or 10W-40 API SF/CD or equivalent (specific viscosity for ambient temperature as per manual).
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Engine Oil Capacity:
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Approximately 6.5 liters (6.9 US quarts) with filter change.
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Coolant Type:
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50/50 mixture of distilled water and ethylene glycol-based antifreeze (e.g., Shell Glycoshell or equivalent).
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Brake Fluid Type:
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DOT 3 or DOT 4 hydraulic brake fluid.
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Transmission Fluid Type:
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API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.
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Differential Fluid Type:
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API GL-5 hypoid gear oil, SAE 90.
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Known Issues
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Common Wear Items:
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Spica fuel injection system requires specialist knowledge and maintenance; cooling system can be prone to overheating if not properly maintained; electrical system components can degrade over time; rust and corrosion in bodywork.
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