🏷️ Basic Information Identification Make: Alfa Romeo Model: Sprint Year: 1985 Codes Chassis Code: 902.08 Engine Code Prefix: 1.3 👋 Introduction Market Position Positioning: Compact, sporty hatchback aimed at enthusiasts valuing driving dynamics and Italian styling, a more affordable entry into Alfa Romeo ownership compared to larger models. Competitive Analysis Competitors: Volkswagen Golf GTI, Peugeot 205 GTI, Ford Escort XR3i, Fiat Strada/Ritmo Abarth. Key Features Driving Dynamics: Renowned for sharp handling, responsive steering, and a spirited engine character, typical of Alfa Romeo's performance heritage. Design: Distinctive Bertone styling, characterized by its aerodynamic wedge shape and classic Alfa Romeo grille. Target Audience Audience: Alfa Romeo enthusiasts, DIY mechanics, restoration specialists, and owners seeking to maintain or repair their vintage Italian hatchback. 📋 Manual Details Coverage Areas Coverage: Complete mechanical and electrical repair, maintenance, and troubleshooting. Page Count Pages: Estimated 500+ pages (based on typical workshop manuals of this era and detail level) Manual Type Type: Workshop Manual / Service and Repair Manual Language Language: German Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 1.3L (1300cc) Alfetta derived Boxer engine (AR00537) – disassembly, assembly, timing, cooling, lubrication, fuel, ignition, emissions. Transmission: 5-speed manual transaxle – removal, overhaul, clutch, driveshafts, differential. Suspension: Front independent MacPherson struts, rear semi-trailing arms, shock absorbers, springs, bushings, wheel alignment. Brakes: Front disc brakes, rear drum brakes (or disc depending on specific sub-model), brake system hydraulics, parking brake. Steering: Rack and pinion steering system, steering column, universal joints. Electrical: Wiring diagrams, battery, alternator, starter motor, lighting system, ignition system, dashboard instruments, accessories, fuses and relays. Bodywork: Body panel removal/installation, door mechanisms, glass replacement, interior trim, bumpers. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug checks, brake adjustments, lubrication points. Troubleshooting: Diagnostic procedures for common faults in engine, transmission, electrical systems, and fuel system. Repair: Detailed step-by-step instructions for component overhaul and replacement, including engine rebuilds, gearbox repairs, and suspension work. Installation: Procedures for installing new or reconditioned parts and components. Technical Depth Depth: Comprehensive: Covers complete tear-down and rebuild, detailed diagnostics, and specific repair procedures with torque specifications and critical measurements. 📊 Manual Specifications File Format Compatibility: Windows / Mac Searchability: Likely text-searchable PDF (depending on OCR quality of the original scans) Print Quality Printability: Printable pages Binding Type Binding: Digital (PDF download) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline Boxer-4 (derived from Alfetta/Giulietta series) Displacement: 1.3 Liters (1351 cc) Bore X Stroke: 80.0 mm x 67.5 mm (typical) Compression Ratio: 9.0:1 (typical for 1.3) Performance Horsepower Ps: 75 PS (DIN) at 6000 rpm (typical for 1.3) Torque Nm: 106 Nm (DIN) at 3500 rpm (typical for 1.3) Fuel System Carburetion: Twin downdraft Weber 34 DFC or Solex 32 DDH carburetors (typical for 1.3) Fuel Type: Unleaded gasoline (minimum 91 RON) Ignition Ignition System: Distributor-based ignition system with contact breaker points (or electronic ignition on later models). Lubrication Oil Capacity Liters: 4.0 Liters (with filter change) Cooling Cooling System: Water-cooled, front-mounted radiator. 🔧 Transmission Standard Type: 5-speed manual transaxle (integrated gearbox and differential) Features Layout: Rear-wheel drive, transaxle design places gearbox behind the engine for better weight distribution. Fluid Type Gearbox Oil: GL-4 Hypoid gear oil (e.g., SAE 75W-90 or 80W-90) 📐 Dimensions Exterior Length Mm: 3970 mm Width Mm: 1620 mm Height Mm: 1350 mm Wheelbase Mm: 2450 mm Weights Curb Weight Kg: 900 - 950 kg (depending on equipment) 🛡️ Safety Features Passive Features Seatbelts: Standard front seatbelts; optional rear seatbelts. Body Construction: Unitary construction with crumple zones. Active Features Brakes: Front ventilated discs, rear drums. Dual-circuit hydraulic system. Steering: Rack and pinion, offering direct feedback. 💡 Technology Features Infotainment Audio: Basic factory-fitted radio/cassette player (optional or standard depending on trim). Dashboard: Analog gauges including speedometer, tachometer, fuel level, and temperature gauge. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard or commonly available on this model year and variant. Connectivity Connectivity: None (no provisions for Bluetooth, USB, or modern digital connectivity). 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km or annually (whichever comes first), with filter replacement. Spark Plugs: Inspect every 20,000 km, replace as needed. Timing Belt: Replace every 60,000 km or 4 years (critical component for Boxer engines; failure can cause valve damage). Coolant Flush: Every 2 years. Fluid Specifications Engine Oil: API SF or SG, SAE 10W-40 or 15W-50 (depending on climate and manufacturer recommendation). Coolant: Ethylene glycol-based antifreeze/coolant mixture (50% coolant, 50% distilled water). Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Rust: Significant susceptibility to rust, particularly in the sills, wheel arches, floor pans, and suspension mounting points due to the Alfasud platform's original galvanizing issues. Carburetor Tuning: Carburetors (Weber/Solex) require regular tuning for optimal performance and fuel economy. Vacuum leaks are common. Electrical Gremlins: Older wiring harnesses can become brittle, leading to...