Allis Chalmers ModelS D-21 D-21 Series II 210 and 220 Tractor Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-21, D-21 Series II, 210, 220 Product Type: Service Repair Workshop Manual Codes Manual Identifier: Original Factory 👋 Introduction Market Position Target Audience: Farm owners, mechanics, restoration enthusiasts, and service technicians working on Allis-Chalmers D-21, D-21 Series II, 210, and 220 tractors. Competitive Analysis Value Proposition: Offers comprehensive, factory-level repair information to enable DIY maintenance and repairs, saving time and money compared to professional shop services. Key Features Ease Of Use: Features easy-to-read text sections and high-quality diagrams for clear understanding of procedures. Confidence Building: Provides the necessary information for users to perform repairs with confidence. Manual Content Quality Quality Of Diagrams: Top quality diagrams and instructions for clarity. 📋 Manual Details Coverage Areas Systems Covered List: • Brakes • Clutch • Cooling System • Diesel Fuel System • Differential • Electrical System • Engine • Final Drive and Differential • Front System (Without Front Wheel Assist) • Front Wheel Assist • Power Lift System • Power Steering • Power Take-Off (PTO) • Transmission (Front) • Transmission (Dual Range) Page Count Estimated Page Count: N/A (Comprehensive, typical for service manuals of this era is 500+ pages) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Braking System: Detailed procedures for inspection, adjustment, repair, and overhaul of brake components, including master cylinder, wheel cylinders, brake shoes, drums, lines, and parking brake. Clutch System: Comprehensive coverage of clutch inspection, adjustment, and replacement, including clutch disc, pressure plate, release bearing, and linkage. Cooling System: Information on radiator, fan, water pump, thermostat, hoses, and coolant specifications, including troubleshooting and repair. Fuel System: In-depth coverage of the diesel fuel system, including fuel injection pump, injectors, fuel lines, filters, and troubleshooting of fuel delivery issues. Drivetrain Differential: Detailed instructions for maintenance, repair, and overhaul of the differential assembly, including gears, bearings, and lubrication. Electrical System: Coverage of starting system, charging system (alternator/generator), battery, ignition system (if applicable to diesel variants), lighting, and wiring diagrams. Engine Mechanical: Complete engine overhaul procedures, including cylinder head, piston, connecting rod, crankshaft, camshaft, timing gears, and lubrication system. Final Drive: Procedures for servicing and repairing the final drive assemblies, including gears, bearings, and seals. Front Axle No Fwa: Specific instructions for servicing the front axle and steering components for tractors without front wheel assist. Front Wheel Assist: Detailed maintenance and repair procedures for the front wheel drive system, including the transfer case, driveshafts, and front axle components. Hydraulic Power Lift: Coverage of the hydraulic system, including the lift cover, pump, control valve, cylinders, and troubleshooting of lift or hydraulic functions. Power Steering: Instructions for the maintenance and repair of the power steering system, including the pump, cylinder, and steering linkage. Power Take Off: Detailed information on the PTO drive system, including engagement, maintenance, and repair of the PTO shaft and clutch. Transmission Front: Service information pertaining to the front section of the transmission and associated components. Transmission Dual Range: Comprehensive coverage of the dual-range transmission, including gear selection mechanisms, overhaul, and troubleshooting. Procedures Included Maintenance Procedures: Includes routine maintenance tasks such as oil changes, filter replacements, lubrication points, and general inspection. Diagnostic Procedures: Provides troubleshooting guides and diagnostic steps for identifying and resolving common operational issues across all covered systems. Repair And Overhaul: Detailed step-by-step instructions for the disassembly, repair, reassembly, and adjustment of major components and systems. Technical Adjustments: Specific instructions for performing critical adjustments, such as valve lash, ignition timing (if applicable), brake adjustments, and clutch settings. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures. Diagrams And Illustrations: Features high-quality, detailed diagrams and exploded views to aid in component identification, disassembly, and reassembly. Schematics: Includes electrical wiring diagrams and hydraulic schematics for effective troubleshooting and repair. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding Method: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Compatibility Software Requirements: Adobe PDF Reader Operating Systems: Compatible with all versions of Windows & Mac. ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Manufacturer: Allis-Chalmers (or potentially Waukesha/Perkins depending on specific variant and era) Performance Displacement: Likely in the range of 300-400 cubic inches (e.g., for D-21, a common engine was the Allis-Chalmers 301 diesel, around 301 cu. in.). Specific engine variant details would be in the manual. Horsepower Range: Typically in the 70-90 HP range, depending on the specific model and engine tune. Torque Range: Significant torque output suitable for heavy agricultural work, often in the 200-250 lb-ft range. Fuel System Fuel Type: Diesel Injection System: Typically direct injection with rotary or inline fuel injection pumps. 🔧 Transmission Standard Transmission Type: Manual with dual range, and potentially a front transmission section for PTO/other components. Optional...
Farm owners, mechanics, restoration enthusiasts, and service technicians working on Allis-Chalmers D-21, D-21 Series II, 210, and 220 tractors.
Competitive Analysis
Value Proposition:
Offers comprehensive, factory-level repair information to enable DIY maintenance and repairs, saving time and money compared to professional shop services.
Key Features
Ease Of Use:
Features easy-to-read text sections and high-quality diagrams for clear understanding of procedures.
Confidence Building:
Provides the necessary information for users to perform repairs with confidence.
Manual Content Quality
Quality Of Diagrams:
Top quality diagrams and instructions for clarity.
📋 Manual Details
Coverage Areas
Systems Covered List:
• Brakes
• Clutch
• Cooling System
• Diesel Fuel System
• Differential
• Electrical System
• Engine
• Final Drive and Differential
• Front System (Without Front Wheel Assist)
• Front Wheel Assist
• Power Lift System
• Power Steering
• Power Take-Off (PTO)
• Transmission (Front)
• Transmission (Dual Range)
Page Count
Estimated Page Count:
N/A (Comprehensive, typical for service manuals of this era is 500+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Braking System:
Detailed procedures for inspection, adjustment, repair, and overhaul of brake components, including master cylinder, wheel cylinders, brake shoes, drums, lines, and parking brake.
Clutch System:
Comprehensive coverage of clutch inspection, adjustment, and replacement, including clutch disc, pressure plate, release bearing, and linkage.
Cooling System:
Information on radiator, fan, water pump, thermostat, hoses, and coolant specifications, including troubleshooting and repair.
Fuel System:
In-depth coverage of the diesel fuel system, including fuel injection pump, injectors, fuel lines, filters, and troubleshooting of fuel delivery issues.
Drivetrain Differential:
Detailed instructions for maintenance, repair, and overhaul of the differential assembly, including gears, bearings, and lubrication.
Electrical System:
Coverage of starting system, charging system (alternator/generator), battery, ignition system (if applicable to diesel variants), lighting, and wiring diagrams.
Engine Mechanical:
Complete engine overhaul procedures, including cylinder head, piston, connecting rod, crankshaft, camshaft, timing gears, and lubrication system.
Final Drive:
Procedures for servicing and repairing the final drive assemblies, including gears, bearings, and seals.
Front Axle No Fwa:
Specific instructions for servicing the front axle and steering components for tractors without front wheel assist.
Front Wheel Assist:
Detailed maintenance and repair procedures for the front wheel drive system, including the transfer case, driveshafts, and front axle components.
Hydraulic Power Lift:
Coverage of the hydraulic system, including the lift cover, pump, control valve, cylinders, and troubleshooting of lift or hydraulic functions.
Power Steering:
Instructions for the maintenance and repair of the power steering system, including the pump, cylinder, and steering linkage.
Power Take Off:
Detailed information on the PTO drive system, including engagement, maintenance, and repair of the PTO shaft and clutch.
Transmission Front:
Service information pertaining to the front section of the transmission and associated components.
Transmission Dual Range:
Comprehensive coverage of the dual-range transmission, including gear selection mechanisms, overhaul, and troubleshooting.
Procedures Included
Maintenance Procedures:
Includes routine maintenance tasks such as oil changes, filter replacements, lubrication points, and general inspection.
Diagnostic Procedures:
Provides troubleshooting guides and diagnostic steps for identifying and resolving common operational issues across all covered systems.
Repair And Overhaul:
Detailed step-by-step instructions for the disassembly, repair, reassembly, and adjustment of major components and systems.
Technical Adjustments:
Specific instructions for performing critical adjustments, such as valve lash, ignition timing (if applicable), brake adjustments, and clutch settings.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.
Diagrams And Illustrations:
Features high-quality, detailed diagrams and exploded views to aid in component identification, disassembly, and reassembly.
Schematics:
Includes electrical wiring diagrams and hydraulic schematics for effective troubleshooting and repair.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable.
Binding Type
Binding Method:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Compatibility
Software Requirements:
Adobe PDF Reader
Operating Systems:
Compatible with all versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel
Engine Manufacturer:
Allis-Chalmers (or potentially Waukesha/Perkins depending on specific variant and era)
Performance
Displacement:
Likely in the range of 300-400 cubic inches (e.g., for D-21, a common engine was the Allis-Chalmers 301 diesel, around 301 cu. in.). Specific engine variant details would be in the manual.
Horsepower Range:
Typically in the 70-90 HP range, depending on the specific model and engine tune.
Torque Range:
Significant torque output suitable for heavy agricultural work, often in the 200-250 lb-ft range.
Fuel System
Fuel Type:
Diesel
Injection System:
Typically direct injection with rotary or inline fuel injection pumps.
🔧 Transmission
Standard
Transmission Type:
Manual with dual range, and potentially a front transmission section for PTO/other components.
Optional
Gear Configuration:
Multiple forward and reverse gears, configured with a dual-range selector for versatile operation.
Features
Power Take Off Engagement:
Mechanical engagement for the PTO, crucial for powering implements.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, but typically around 90-100 inches.
Overall Length:
Varies by model, typically around 140-150 inches.
Overall Width:
Varies by model and tire configuration, often around 70-80 inches.
Weights
Operating Weight:
Typically in the 7,000 - 9,000 lb range, depending on configuration and added ballast.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Tractors of this era did not feature modern infotainment systems.)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features like ABS or traction control.)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features.)
Tractor Specific Tech
Power Steering Type:
Hydraulically assisted power steering for reduced operator fatigue.
Hydraulic Lift Type:
Three-point hitch with hydraulic draft control and position control, powered by an internal hydraulic pump.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually, as specified in the manual.
Fuel Filter Replacement:
Recommended at regular intervals, often with engine oil changes or more frequently based on fuel quality.
Transmission Fluid Change:
Typically every 500-1000 operating hours, depending on operating conditions and fluid type.
Fluid Specifications
Engine Oil Type:
API CD or equivalent diesel engine oil, with viscosity grade typically SAE 30 or 10W-30 depending on ambient temperature. Specific recommendations are in the manual.
Hydraulic Fluid Type:
Tractor hydraulic fluid (e.g., Hy-Tran or equivalent) meeting specified viscosity and additive requirements.
Transmission Fluid Type:
Likely a heavy-duty tractor transmission fluid, potentially with specific Allis-Chalmers recommendations.
Known Issues
Common Wear Points:
Wear on clutch friction plates, PTO clutch, hydraulic pump seals, and potential for injector pump issues if not properly maintained. Gear wear in transmissions due to heavy use.
Diesel Fuel System Challenges:
Sensitivity to fuel contamination leading to injector and pump damage. Glow plug reliability can be a factor in cold starts.
Electrical System Aging:
Aging wiring harnesses, corroded connections, and starter/alternator reliability can be common issues in older tractors.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Allis-Chalmers was a prominent American manufacturer of agricultural machinery and heavy equipment from the early 20th century until its acquisition by K-Tec in 1985.
Model Evolution
D-21 Series Evolution:
The D-21 was a significant tractor in the Allis-Chalmers lineup, known for its power and versatility. The Series II and the 210/220 models represent refinements and variations of this core design, likely incorporating updated features and potentially different engine options over their production runs.
Production
Production Period:
The D-21 and its variants were primarily produced in the 1960s and early 1970s.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Allis-Chalmers tractors of this era were known for their robust construction and reliability, earning a reputation for quality in the agricultural industry.
Ratings
Durability Ratings:
Considered workhorses of their time, designed for long service life with proper maintenance.
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