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APRILIA AREA 51 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Area 51 Generation Generation Name: First Generation Codes Chassis Code: AP05W 👋 Introduction Market Position Target Audience: DIY mechanics, hobbyists, and professional technicians seeking comprehensive repair and maintenance data for the Aprilia Area 51. Competitive Analysis Value Proposition: Presents itself as the 'Best Manual Available,' offering completeness and customer satisfaction, differentiating from cheaper, incomplete alternatives. Key Features Completeness: Guaranteed 'Complete Manual - No Missing Pages,' covering all models and essential repair information. Usability: Supplied in 'Easy to use PDF Format' with a 'Superb Table of Contents' for quick navigation. Empowerment: Empowers owners to 'Fix It Yourself,' saving on labor costs and enhancing vehicle knowledge. 📋 Manual Details Coverage Areas Markets Covered: Global (all models) Page Count Estimated Page Count: Hundreds (exact count not specified, but described as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of the engine and its components (cylinder, piston, crankshaft, connecting rod, valve train). Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel pump operation and testing; fuel tank and lines. Cooling System: Radiator inspection, cleaning, and repair; water pump testing and replacement; coolant specifications and flushing procedures. Exhaust System: Exhaust pipe and muffler inspection, repair, and replacement; emissions control components. Transmission Drivetrain: Automatic transmission operation, disassembly, repair, and adjustment; gear selection mechanisms; drive belts and pulleys. Brakes: Disc brake system overhaul (calipers, rotors, pads); brake fluid specifications and bleeding procedures; hydraulic system components. Suspension: Front and rear suspension component inspection, repair, and replacement (forks, shock absorbers, linkages); alignment specifications. Steering: Handlebar assembly, steering head bearings, and steering column maintenance and adjustment. Electrical System: Battery testing and maintenance; starter motor and ignition system troubleshooting and repair; lighting system (headlights, taillights, turn signals); wiring diagrams. Bodywork: Fairing removal and installation; seat and body panel maintenance; cosmetic repairs. Diagnostic Troubleshooting: Systematic fault finding procedures and diagnostic flowcharts for common issues. Procedures Included Maintenance: Regular scheduled maintenance tasks, fluid changes, filter replacements, lubrication points. Repair: Detailed step-by-step instructions for repairing all major vehicle systems. Rebuilding: Comprehensive instructions for complete engine and transmission rebuilds. Refurbishment: Guidance on restoring cosmetic and functional aspects of the vehicle. Restoration: Information relevant to bringing older models back to original specifications. Technical Depth Depth: Expert Level (covering everything from basic adjustments to complete engine rebuilds and advanced diagnostics). 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High Quality (designed for clear viewing and printing). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality Equivalent: High Resolution Digital (printable on standard paper). ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder Displacement: 50cc (specifically ~49.7cc) Cooling System: Liquid-Cooled Bore X Stroke: 39.3 mm x 40.0 mm (approximate, specific figures may vary slightly by source) Power Output: Approximately 5.7 - 6.6 HP @ 7,000-7,500 RPM (depending on version and restrictions) Torque: Approximately 5.2 - 5.8 Nm @ 6,500-7,000 RPM (depending on version) Fuel System Carburetor: Dell'Orto PHBN 17.5 AS (standard, may vary with regional restrictions) Fuel Type: Unleaded Gasoline (90-98 Octane) Oil Mixture: Premix (separate oil tank for 2-stroke oil injection, typically 1:50 ratio in the injection system). Performance Top Speed: Approx. 70-75 km/h (subject to legal restrictions and tuning) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt Drive Features Gear Reduction: Primary and secondary reduction gears, managed by the CVT system. Fluid Requirements Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification, typically SAE 10W-30 or similar, but specialized CVT fluids are recommended). 📐 Dimensions Exterior Length: Approx. 1860 mm Width: Approx. 730 mm Height: Approx. 1150 mm Wheelbase: Approx. 1300 mm Weights Dry Weight: Approx. 103 kg Gross Vehicle Weight Rating: Not explicitly stated, but typically around 250-270 kg including rider and cargo. Cargo Storage Compartment: Under-seat storage compartment (capable of holding a full-face helmet). 🛡️ Safety Features Ratings Crash Test Results: N/A (As a scooter, not subject to automotive crash testing standards). Active Features Braking System: Front Disc Brake, Rear Drum Brake (standard configuration for many models). Lighting: Halogen Headlight, LED Taillight and Brake Light, Turn Signals. Passive Features Frame Construction: Steel frame providing structural integrity. Tires: Tubeless tires for improved puncture resistance. 💡 Technology Features Infotainment Display Type: Analog speedometer, odometer, fuel gauge, coolant temperature gauge, indicator lights. Driver Assistance Features: N/A (Modern driver assistance systems were not present on this model). Connectivity Features: N/A (No advanced connectivity features). 🔧 Maintenance Service Intervals Oil Change Engine Oil: Every 3,000-5,000 km (or annually, refer to manual for exact interval for the 2-stroke injection system). Spark Plug Replacement: Every 5,000-10,000 km (specific plug type recommended in manual). Air Filter Cleaning Replacement: Every 3,000-6,000 km (cleaning and re-oiling or replacement, depending on type). Transmission Fluid Change: Every...
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APRILIA AREA 51 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Area 51
Generation
Generation Name:
First Generation
Codes
Chassis Code:
AP05W
👋 Introduction
Market Position
Target Audience:
DIY mechanics, hobbyists, and professional technicians seeking comprehensive repair and maintenance data for the Aprilia Area 51.
Competitive Analysis
Value Proposition:
Presents itself as the 'Best Manual Available,' offering completeness and customer satisfaction, differentiating from cheaper, incomplete alternatives.
Key Features
Completeness:
Guaranteed 'Complete Manual - No Missing Pages,' covering all models and essential repair information.
Usability:
Supplied in 'Easy to use PDF Format' with a 'Superb Table of Contents' for quick navigation.
Empowerment:
Empowers owners to 'Fix It Yourself,' saving on labor costs and enhancing vehicle knowledge.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (all models)
Page Count
Estimated Page Count:
Hundreds (exact count not specified, but described as comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of the engine and its components (cylinder, piston, crankshaft, connecting rod, valve train).
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump operation and testing; fuel tank and lines.
Cooling System:
Radiator inspection, cleaning, and repair; water pump testing and replacement; coolant specifications and flushing procedures.
Exhaust System:
Exhaust pipe and muffler inspection, repair, and replacement; emissions control components.
Transmission Drivetrain:
Automatic transmission operation, disassembly, repair, and adjustment; gear selection mechanisms; drive belts and pulleys.
Brakes:
Disc brake system overhaul (calipers, rotors, pads); brake fluid specifications and bleeding procedures; hydraulic system components.
Suspension:
Front and rear suspension component inspection, repair, and replacement (forks, shock absorbers, linkages); alignment specifications.
Steering:
Handlebar assembly, steering head bearings, and steering column maintenance and adjustment.
Electrical System:
Battery testing and maintenance; starter motor and ignition system troubleshooting and repair; lighting system (headlights, taillights, turn signals); wiring diagrams.
Bodywork:
Fairing removal and installation; seat and body panel maintenance; cosmetic repairs.
Diagnostic Troubleshooting:
Systematic fault finding procedures and diagnostic flowcharts for common issues.
Procedures Included
Maintenance:
Regular scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.
Repair:
Detailed step-by-step instructions for repairing all major vehicle systems.
Rebuilding:
Comprehensive instructions for complete engine and transmission rebuilds.
Refurbishment:
Guidance on restoring cosmetic and functional aspects of the vehicle.
Restoration:
Information relevant to bringing older models back to original specifications.
Technical Depth
Depth:
Expert Level (covering everything from basic adjustments to complete engine rebuilds and advanced diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High Quality (designed for clear viewing and printing).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality Equivalent:
High Resolution Digital (printable on standard paper).
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Single Cylinder
Displacement:
50cc (specifically ~49.7cc)
Cooling System:
Liquid-Cooled
Bore X Stroke:
39.3 mm x 40.0 mm (approximate, specific figures may vary slightly by source)
Power Output:
Approximately 5.7 - 6.6 HP @ 7,000-7,500 RPM (depending on version and restrictions)
Torque:
Approximately 5.2 - 5.8 Nm @ 6,500-7,000 RPM (depending on version)
Fuel System
Carburetor:
Dell'Orto PHBN 17.5 AS (standard, may vary with regional restrictions)
Fuel Type:
Unleaded Gasoline (90-98 Octane)
Oil Mixture:
Premix (separate oil tank for 2-stroke oil injection, typically 1:50 ratio in the injection system).
Performance
Top Speed:
Approx. 70-75 km/h (subject to legal restrictions and tuning)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt Drive
Features
Gear Reduction:
Primary and secondary reduction gears, managed by the CVT system.
Fluid Requirements
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, typically SAE 10W-30 or similar, but specialized CVT fluids are recommended).
📐 Dimensions
Exterior
Length:
Approx. 1860 mm
Width:
Approx. 730 mm
Height:
Approx. 1150 mm
Wheelbase:
Approx. 1300 mm
Weights
Dry Weight:
Approx. 103 kg
Gross Vehicle Weight Rating:
Not explicitly stated, but typically around 250-270 kg including rider and cargo.
Cargo
Storage Compartment:
Under-seat storage compartment (capable of holding a full-face helmet).
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (As a scooter, not subject to automotive crash testing standards).
Active Features
Braking System:
Front Disc Brake, Rear Drum Brake (standard configuration for many models).
Lighting:
Halogen Headlight, LED Taillight and Brake Light, Turn Signals.
Passive Features
Frame Construction:
Steel frame providing structural integrity.
Tires:
Tubeless tires for improved puncture resistance.
💡 Technology Features
Infotainment
Display Type:
Analog speedometer, odometer, fuel gauge, coolant temperature gauge, indicator lights.
Driver Assistance
Features:
N/A (Modern driver assistance systems were not present on this model).
Connectivity
Features:
N/A (No advanced connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Engine Oil:
Every 3,000-5,000 km (or annually, refer to manual for exact interval for the 2-stroke injection system).
Spark Plug Replacement:
Every 5,000-10,000 km (specific plug type recommended in manual).
Air Filter Cleaning Replacement:
Every 3,000-6,000 km (cleaning and re-oiling or replacement, depending on type).
Transmission Fluid Change:
Every 6,000-10,000 km (or as per manual recommendations).
Brake Fluid Flush:
Every 2 years or 20,000 km (critical for hydraulic systems).
Fluid Specifications
Engine Oil Type:
Specific 2-stroke synthetic or semi-synthetic oil for injection systems (e.g., Motul 7100 2T, Castrol Power 1 TTS, API TC specification).
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water), specific motorcycle coolant recommended.
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid.
Known Issues
Common Problem 1:
Carburetor clogging due to infrequent use or poor fuel quality.
Common Problem 2:
Wear on variator rollers and clutch bell, affecting acceleration and top speed.
Common Problem 3:
Aging electrical components and wiring loom, leading to intermittent faults.
Common Problem 4:
Water pump seal leaks, necessitating replacement.
Common Problem 5:
Perished rubber components (hoses, mounts) due to age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles and scooters.
Model Evolution
Introduction Year:
1995
Design Philosophy:
The Area 51 was designed as a sporty, high-performance 50cc scooter, with advanced features for its time, targeting a younger, performance-conscious market.
Production
Production Period:
Produced from 1995 until around 2002.
🏆 Awards & Recognition
Recognitions
Notable Awards:
While specific awards are not commonly cited, the Aprilia Area 51 was recognized for its innovative design and sporty performance within the 50cc scooter segment of its era.
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