Aprilia Atlantic 500 2000-2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Years Covered: 2000, 2001, 2002, 2003, 2004 Product Name: Aprilia Atlantic 500 2000-2004 Factory Service Repair Manual Product Type: Factory Service Repair Manual 👋 Introduction Market Position Category: Maxi-scooter Segment: Premium touring/commuting maxi-scooter Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Piaggio X9, Honda Silver Wing. Key Features Design Philosophy: Combines motorcycle-like handling with scooter convenience, featuring a powerful engine and comfortable ergonomics for long-distance touring and urban commuting. Target Audience: Riders seeking a capable and comfortable scooter for commuting, touring, and general use, with a preference for sporty aesthetics and performance. 📋 Manual Details Coverage Areas Scope: Complete Official Factory Service and Repair Documentation Page Count Estimated Pages: Hundreds Manual Type Type: Service Repair Manual Language Language: English (assumed, typical for factory manuals of this era and origin) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine, including top-end, bottom-end, cooling system, lubrication system, and fuel injection. Transmission: CVT (Continuously Variable Transmission) service, including clutch, variator, belt inspection, and drive unit maintenance. Chassis: Frame, suspension (front forks, rear shock absorber), steering system, and wheel/tire servicing. Brakes: Front and rear brake system maintenance, including caliper service, hydraulic system bleeding, disc inspection, and pad replacement. Electrical: Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, battery, and electronic control unit (ECU) diagnostics. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injector servicing, and throttle body cleaning. Cooling System: Radiator, coolant hoses, water pump, thermostat, and fan operation and maintenance. Exhaust System: Catalytic converter inspection, muffler servicing, and exhaust gasket replacement. Bodywork: Panel removal and installation, seat service, fairing components, and storage compartment access. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustment (if applicable), spark plug replacement, and general inspection checklists. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable for the era's diagnostics), and symptom-based solutions. Repair And Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly, including internal engine components and drivetrain. Calibration And Adjustment: Mixture adjustments, idle speed settings, timing checks, and brake lever/pedal adjustments. Wiring Diagrams: Comprehensive electrical schematics for all systems, aiding in fault diagnosis and component testing. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent damage. Special Tools: Identification and usage instructions for specialized tools required for specific service procedures. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both professional technicians and skilled DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable due to PDF format, allowing quick access to information. Print Quality Printability: Printable, allowing for physical copies for workshop use. Binding Type Binding: N/A (Digital PDF, user prints and binds) Paper Type Paper: N/A (Digital PDF, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 (typical for this engine) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 34-39 HP (at crankshaft, depending on specific market tuning) Torque: Approx. 45-48 Nm (at crankshaft, depending on specific market tuning) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Lubrication Oil Type: SAE 10W-40 or 15W-50 API SG/SH or JASO MA certified motorcycle oil Oil Capacity: Approx. 1.7 - 1.8 liters (including filter change, refer to manual for exact) Cooling System Coolant Type: Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water) Ignition System: Electronic CDI (Capacitor Discharge Ignition) with variable advance Spark Plug Type: NGK CR8E or equivalent (refer to manual for specific part number) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch Optional Options: N/A (CVT is standard) Features Drive: Belt drive to rear wheel Gear Reduction: Integral reduction gears (specific ratios available in manual) Fluid Specifications Transmission Oil: Specific gear oil for final drive, consult manual. CVT belt and variator system typically does not require separate lubrication. 📐 Dimensions Exterior Length: Approx. 2230 mm (refer to manual for exact) Width: Approx. 780 mm (refer to manual for exact) Height: Approx. 1360 mm (refer to manual for exact) Wheelbase: Approx. 1570 mm (refer to manual for exact) Weights Dry Weight: Approx. 190 kg (refer to manual for exact) Wet Weight: Approx. 205 kg (fully fueled and with fluids, refer to manual for exact) Payload Capacity: Refer to manual for specific weight limits Cargo Underseat Storage: Significant capacity, typically able to store two full-face helmets. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/scooter safety ratings are typically not standardized like automobiles). Active Features Brakes: Front and rear disc brakes. Optional ABS was available on some models/markets, consult...
Combines motorcycle-like handling with scooter convenience, featuring a powerful engine and comfortable ergonomics for long-distance touring and urban commuting.
Target Audience:
Riders seeking a capable and comfortable scooter for commuting, touring, and general use, with a preference for sporty aesthetics and performance.
📋 Manual Details
Coverage Areas
Scope:
Complete Official Factory Service and Repair Documentation
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Service Repair Manual
Language
Language:
English (assumed, typical for factory manuals of this era and origin)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine, including top-end, bottom-end, cooling system, lubrication system, and fuel injection.
Transmission:
CVT (Continuously Variable Transmission) service, including clutch, variator, belt inspection, and drive unit maintenance.
Front and rear brake system maintenance, including caliper service, hydraulic system bleeding, disc inspection, and pad replacement.
Electrical:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, battery, and electronic control unit (ECU) diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injector servicing, and throttle body cleaning.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and fan operation and maintenance.
Exhaust System:
Catalytic converter inspection, muffler servicing, and exhaust gasket replacement.
Bodywork:
Panel removal and installation, seat service, fairing components, and storage compartment access.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustment (if applicable), spark plug replacement, and general inspection checklists.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable for the era's diagnostics), and symptom-based solutions.
Repair And Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly, including internal engine components and drivetrain.
Comprehensive electrical schematics for all systems, aiding in fault diagnosis and component testing.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.
Special Tools:
Identification and usage instructions for specialized tools required for specific service procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both professional technicians and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable due to PDF format, allowing quick access to information.
Print Quality
Printability:
Printable, allowing for physical copies for workshop use.
Binding Type
Binding:
N/A (Digital PDF, user prints and binds)
Paper Type
Paper:
N/A (Digital PDF, user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.5:1 (typical for this engine)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 34-39 HP (at crankshaft, depending on specific market tuning)
Torque:
Approx. 45-48 Nm (at crankshaft, depending on specific market tuning)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Lubrication
Oil Type:
SAE 10W-40 or 15W-50 API SG/SH or JASO MA certified motorcycle oil
Oil Capacity:
Approx. 1.7 - 1.8 liters (including filter change, refer to manual for exact)
Electronic CDI (Capacitor Discharge Ignition) with variable advance
Spark Plug
Type:
NGK CR8E or equivalent (refer to manual for specific part number)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch
Optional
Options:
N/A (CVT is standard)
Features
Drive:
Belt drive to rear wheel
Gear Reduction:
Integral reduction gears (specific ratios available in manual)
Fluid Specifications
Transmission Oil:
Specific gear oil for final drive, consult manual. CVT belt and variator system typically does not require separate lubrication.
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (refer to manual for exact)
Width:
Approx. 780 mm (refer to manual for exact)
Height:
Approx. 1360 mm (refer to manual for exact)
Wheelbase:
Approx. 1570 mm (refer to manual for exact)
Weights
Dry Weight:
Approx. 190 kg (refer to manual for exact)
Wet Weight:
Approx. 205 kg (fully fueled and with fluids, refer to manual for exact)
Payload Capacity:
Refer to manual for specific weight limits
Cargo
Underseat Storage:
Significant capacity, typically able to store two full-face helmets.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/scooter safety ratings are typically not standardized like automobiles).
Active Features
Brakes:
Front and rear disc brakes. Optional ABS was available on some models/markets, consult manual for specific vehicle configuration.
Lighting:
Headlight, tail light, brake light, turn signals.
Passive Features
Frame Construction:
Steel frame, designed for stability and handling.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typical for its era: speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature indicator. No advanced infotainment systems expected.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be present on some models, check vehicle specifications and manual for confirmation.
Connectivity
Features:
No integrated smartphone connectivity or Bluetooth features typical for this period.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (refer to manual for exact intervals and conditions).
Air Filter:
Inspect every 5,000 km, replace as needed.
Spark Plug:
Replace every 10,000 km or as per manual recommendation.
Cvt Belt:
Inspect every 10,000 km, replace as recommended (typically 20,000-30,000 km depending on usage).
Coolant Flush:
Every 2 years or 20,000 km (refer to manual for exact).
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for specific type and change intervals).
Coolant:
50/50 mix of ethylene glycol coolant and distilled water.
Known Issues
Common Wear Items:
CVT belt wear, water pump seal leaks, stator failure, regulator/rectifier issues, front fork seal leaks.
Common Issues
Electrical Gremlins:
Intermittent electrical faults can occur, often related to wiring harness connections or component failure (e.g., ignition switch, ECU). Detailed diagnostics in manual are crucial.
Cooling System Performance:
Overheating can occur if the cooling system is not maintained properly (low coolant, blocked radiator, faulty thermostat). The manual details checks for these issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, often with a racing heritage.
Model Evolution
Development:
The Atlantic 500 was Aprilia's flagship maxi-scooter, developed to compete in the growing large-displacement scooter market, offering a blend of performance, comfort, and practicality.
Production
Manufacturing Location:
Italy
Production Period:
Introduced around 2000, with the 500cc model being a significant player until later iterations or replacements.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards are not widely documented, but the model was generally well-regarded for its performance and comfort in its segment.
Ratings
Segment Performance:
Considered a strong contender in the large-displacement maxi-scooter market for its power and handling characteristics.
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