🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Product Name: 2002 Aprilia Atlantic 500 Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, touring scooter Target Audience: Commuters, tourers, riders seeking comfort and performance in a scooter. Competitive Analysis Competitors: Piaggio X9, Yamaha X-MAX, Suzuki Burgman, Kymco Downtown. Key Features Scooter Strengths: Powerful engine, comfortable riding position, under-seat storage, aerodynamic fairing, stable handling. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including cylinder head, piston, crankshaft, connecting rod, timing system, valve adjustment, and lubrication system. Engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, and troubleshooting. Engine Ignition System: Ignition coil, spark plug, ignition control module (CDI/ECU), timing analysis, and troubleshooting. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant flow, and leak detection. Exhaust System: Muffler, catalytic converter (if applicable), exhaust manifold, and O2 sensor diagnostics. Transmission Drive: Automatic transmission (CVT - Continuously Variable Transmission) operation, belt replacement, clutch engagement, roller weights, and variator maintenance. Brakes System: Front and rear brake systems, hydraulic lines, brake pads, brake discs, master cylinders, calipers, bleeding procedures, and ABS system (if equipped). Suspension System: Front telescopic forks, rear shock absorber, linkage systems, spring rates, and damping adjustments. Steering System: Handlebar assembly, steering head bearings, alignment, and troubleshooting steering play. Electrical System: Battery, starter motor, alternator/generator, lighting (headlight, taillight, turn signals), wiring diagrams, fuses, relays, and electrical component testing. Frame Chassis: Frame integrity, body panels, seat, storage compartment, and structural components. Wheels Tires: Wheel bearing maintenance, tire pressures, tire replacement, and wheel balancing. Procedures Included Routine Maintenance: Oil changes, oil filter replacement, air filter cleaning/replacement, spark plug checks, coolant flushes, brake fluid changes, and belt inspection. Troubleshooting Diagnostics: Step-by-step guides for diagnosing common and complex issues, error code interpretation, and fault finding. Repair Procedures: Detailed instructions for disassembling, inspecting, repairing, and reassembling all major components and systems. Component Overhaul: Complete overhaul procedures for the engine, transmission, brakes, and suspension. Electrical Troubleshooting: Wiring diagrams, circuit tracing, testing of electrical components, and common electrical faults. Technical Depth Depth Level: Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Capability: Advanced diagnostic procedures, including potential for diagnostic tool integration (if applicable to the model's original equipment). 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (depending on the original scanning quality) Printable: Printable pages Print Quality Image Clarity: High-resolution images and diagrams Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) Page Count Estimated Pages: Approximately 300-500 pages (typical for this type of comprehensive manual) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 Valve Train: SOHC, 4 valves Performance Horsepower: Approx. 34-36 HP (at 7,000 rpm) Torque: Approx. 37-39 Nm (at 5,500 rpm) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: 12 Liters 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Drive System: Belt drive to rear wheel Transmission Fluid: Specific CVT fluid (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 780 mm Height: Approx. 1370 mm Wheelbase: Approx. 1540 mm Weights Dry Weight: Approx. 190 kg Wet Weight: Approx. 203 kg Cargo Underseat Storage: Significant storage capacity, typically fits one full-face helmet. 🛡️ Safety Features Ratings ABS: Available on some models/trims (check VIN for specific features). Active Features Braking System: Front: Dual disc brakes, Rear: Single disc brake Passive Features Lighting: Halogen headlight, LED taillight and brake light. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, fuel gauge, temperature gauge, LCD display for odometer and trip meter. Driver Assistance ABS Availability: Optional, depending on the market and specific model variant. Connectivity Connectivity Features: None typical for this era (no Bluetooth, USB, or smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or annually (refer to manual for precise recommendation). Air Filter Maintenance: Clean every 5,000 km, replace every 10,000 km or as needed. Spark Plug Replacement: Every 10,000 - 15,000 km. Cv Belt Replacement: Every 15,000 - 20,000 km (inspect periodically). Fluid Specifications Engine Oil Grade: SAE 10W-40 (API SG or higher) Engine Oil Capacity: Approx. 1.6 - 1.8 Liters (with filter change) Coolant Type: Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 4 Known Issues Common Faults: CVT belt wear, fuel pump issues, potential electrical gremlins, stator coil failure (check manual for specific common faults for this model year). 📚 Vehicle History Brand Heritage Aprilia History: Aprilia is an Italian manufacturer known for its sport motorcycles and scooters, with a rich...