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Aprilia Atlantic 500 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Vehicle Type: Scooter Codes Chassis Code General: AP02A 👋 Introduction Market Position Vehicle Class: Maxi-scooter, touring scooter. Target Audience: Commuters, tourers, and riders seeking comfort and performance in a scooter platform. Competitive Analysis Competitors 2002: Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing 600, Piaggio X9. Key Features Vehicle Highlights: Powerful 500cc engine, comfortable riding position, ample storage, aerodynamic fairing, suitability for longer journeys. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Coverage Scope: All Models/Engines/Trim/Transmission variants for the Aprilia Atlantic 500 2002 Page Count Estimated Page Count: Likely extensive, typical for a comprehensive workshop manual, estimated 300-500 pages (specific count not provided in product info) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, timing, lubrication, cooling, fuel injection system, ignition system. Transmission: Automatic transmission (CVT) system, clutch operation, variator maintenance, gearbox assembly/disassembly. Brakes: Front and rear brake systems, hydraulic circuits, brake pad replacement, caliper service, brake fluid specifications. Suspension: Front fork service, rear shock absorber maintenance, linkage lubrication, adjustment procedures. Electrical: Wiring diagrams, battery system, charging system (alternator/stator), lighting, starting system, fuses, relays, instrument panel. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, evaporative emission control system (EVAP). Exhaust System: Exhaust manifold, catalytic converter, muffler, emissions control. Cooling System: Radiator, coolant flow, water pump, thermostat, fan operation, coolant specifications. Chassis And Bodywork: Frame inspection, fairing removal and installation, seat, storage compartments, body panel repair and alignment. Wheels And Tires: Tire inspection and replacement, wheel bearing service, tire pressure recommendations. Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug replacement, chain/belt adjustments (if applicable), brake adjustments. Troubleshooting: Diagnostic flowcharts, common problem identification, fault code interpretation (if applicable), step-by-step diagnostic procedures. Repair: Detailed disassembly and reassembly instructions for all major components and systems, torque specifications for critical fasteners. Overhaul: Engine rebuild procedures, transmission component replacement, caliper and master cylinder overhauls. Adjustments: Valve clearance adjustments, throttle cable adjustments, brake lever adjustments, headlight aim adjustments. Diagnostics: System-specific diagnostic trees, measurement data, expected values for electrical components. Technical Depth Depth Level: Comprehensive, covering everything from basic preventive maintenance to complete engine and transmission overhauls. Suitable for both experienced DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Assumed to be text-searchable PDF (standard for quality digital manuals) Print Quality Printability: Designed for printing, with clear diagrams and text. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm (estimated based on similar engines) Compression Ratio: 10.0:1 (estimated) Performance Horsepower: Approx. 34-35 HP at RPM (exact figure may vary by market/tune) Torque: Approx. 40-42 Nm at RPM (exact figure may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 95 RON (minimum) Ignition Ignition System: Digital Electronic Ignition Lubrication Oil Type Engine: SAE 10W-40 Synthetic or Semi-Synthetic Motorcycle Oil, API SG or higher, JASO MA/MA2 certified. Oil Capacity Engine With Filter: Approx. 2.0 - 2.2 Liters (verify in manual for exact figure) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Clutch Type: Automatic Dry Clutch (Centrifugal) Final Drive: Belt Drive 📐 Dimensions Exterior Length: Approx. 2235 mm Width: Approx. 780 mm Height: Approx. 1430 mm (seat height approx. 770 mm) Weights Dry Weight: Approx. 208 kg Gross Vehicle Weight Rating Gvwr: Approx. 390 kg Cargo Underseat Storage: Sufficient for at least one full-face helmet, often two open-face helmets or luggage. Fuel Capacity Fuel Tank Capacity: 14 Liters 🛡️ Safety Features Ratings Safety Certification: Likely meets EU safety standards for motorcycles/scooters of its era. Active Features Braking System: Front: Dual Disc Brakes, Rear: Single Disc Brake. Often equipped with optional ABS (Anti-lock Braking System) depending on trim/market. Lighting: Halogen headlights, LED taillight, turn signals. Passive Features Frame Construction: Steel tubular frame for rigidity and stability. 💡 Technology Features Infotainment Instrument Cluster: Analog/Digital combination display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights. Lighting System: Dual Halogen Headlights for enhanced night visibility. Driver Assistance ABS Availability: Optional ABS system on certain trims/markets, providing enhanced braking safety. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or smartphone integration expected for this model year). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or annually (verify in manual). Air Filter Replacement: Every 10,000 - 15,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 15,000 - 20,000 km (specific plug type and gap crucial). Valve Clearance Check: Every 10,000 - 15,000 km. Belt Drive Inspection Replacement: Inspect belt for wear and tension every 10,000 km. Replacement typically recommended between 20,000 -...
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Aprilia Atlantic 500 2002 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2002
Vehicle Type:
Scooter
Codes
Chassis Code General:
AP02A
👋 Introduction
Market Position
Vehicle Class:
Maxi-scooter, touring scooter.
Target Audience:
Commuters, tourers, and riders seeking comfort and performance in a scooter platform.
Competitive Analysis
Competitors 2002:
Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing 600, Piaggio X9.
Key Features
Vehicle Highlights:
Powerful 500cc engine, comfortable riding position, ample storage, aerodynamic fairing, suitability for longer journeys.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Coverage Scope:
All Models/Engines/Trim/Transmission variants for the Aprilia Atlantic 500 2002
Page Count
Estimated Page Count:
Likely extensive, typical for a comprehensive workshop manual, estimated 300-500 pages (specific count not provided in product info)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, timing, lubrication, cooling, fuel injection system, ignition system.
Transmission:
Automatic transmission (CVT) system, clutch operation, variator maintenance, gearbox assembly/disassembly.
Brakes:
Front and rear brake systems, hydraulic circuits, brake pad replacement, caliper service, brake fluid specifications.
Suspension:
Front fork service, rear shock absorber maintenance, linkage lubrication, adjustment procedures.
Electrical:
Wiring diagrams, battery system, charging system (alternator/stator), lighting, starting system, fuses, relays, instrument panel.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, evaporative emission control system (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, muffler, emissions control.
Cooling System:
Radiator, coolant flow, water pump, thermostat, fan operation, coolant specifications.
Chassis And Bodywork:
Frame inspection, fairing removal and installation, seat, storage compartments, body panel repair and alignment.
Wheels And Tires:
Tire inspection and replacement, wheel bearing service, tire pressure recommendations.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug replacement, chain/belt adjustments (if applicable), brake adjustments.
Troubleshooting:
Diagnostic flowcharts, common problem identification, fault code interpretation (if applicable), step-by-step diagnostic procedures.
Repair:
Detailed disassembly and reassembly instructions for all major components and systems, torque specifications for critical fasteners.
Overhaul:
Engine rebuild procedures, transmission component replacement, caliper and master cylinder overhauls.
Adjustments:
Valve clearance adjustments, throttle cable adjustments, brake lever adjustments, headlight aim adjustments.
Diagnostics:
System-specific diagnostic trees, measurement data, expected values for electrical components.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic preventive maintenance to complete engine and transmission overhauls. Suitable for both experienced DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Assumed to be text-searchable PDF (standard for quality digital manuals)
Print Quality
Printability:
Designed for printing, with clear diagrams and text.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm (estimated based on similar engines)
Compression Ratio:
10.0:1 (estimated)
Performance
Horsepower:
Approx. 34-35 HP at RPM (exact figure may vary by market/tune)
Torque:
Approx. 40-42 Nm at RPM (exact figure may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline 95 RON (minimum)
Ignition
Ignition System:
Digital Electronic Ignition
Lubrication
Oil Type Engine:
SAE 10W-40 Synthetic or Semi-Synthetic Motorcycle Oil, API SG or higher, JASO MA/MA2 certified.
Oil Capacity Engine With Filter:
Approx. 2.0 - 2.2 Liters (verify in manual for exact figure)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Automatic Dry Clutch (Centrifugal)
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Length:
Approx. 2235 mm
Width:
Approx. 780 mm
Height:
Approx. 1430 mm (seat height approx. 770 mm)
Weights
Dry Weight:
Approx. 208 kg
Gross Vehicle Weight Rating Gvwr:
Approx. 390 kg
Cargo
Underseat Storage:
Sufficient for at least one full-face helmet, often two open-face helmets or luggage.
Fuel Capacity
Fuel Tank Capacity:
14 Liters
🛡️ Safety Features
Ratings
Safety Certification:
Likely meets EU safety standards for motorcycles/scooters of its era.
Active Features
Braking System:
Front: Dual Disc Brakes, Rear: Single Disc Brake. Often equipped with optional ABS (Anti-lock Braking System) depending on trim/market.
Lighting:
Halogen headlights, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel tubular frame for rigidity and stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog/Digital combination display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights.
Lighting System:
Dual Halogen Headlights for enhanced night visibility.
Driver Assistance
ABS Availability:
Optional ABS system on certain trims/markets, providing enhanced braking safety.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration expected for this model year).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or annually (verify in manual).
Air Filter Replacement:
Every 10,000 - 15,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 15,000 - 20,000 km (specific plug type and gap crucial).
Valve Clearance Check:
Every 10,000 - 15,000 km.
Belt Drive Inspection Replacement:
Inspect belt for wear and tension every 10,000 km. Replacement typically recommended between 20,000 - 30,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, 50% mix with distilled water.
Brake Fluid Type:
DOT 4 recommended.
Gear Oil Type:
API GL-5, SAE 75W-90 or 80W-90 gear oil (for final drive unit).
Known Issues
Common Wear Items:
CVT belt wear, variator rollers, starter motor brushes, rear suspension bushings.
Electrical Gremlins:
Some early models may experience minor electrical connection issues; regular inspection is advised.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Atlantic Lineage:
The Atlantic series was Aprilia's offering in the maxi-scooter segment, known for combining comfort and performance. The 500cc model was a significant player.
Production
Production Period:
The Atlantic 500 was produced from the early 2000s until around 2008/2009, with the 2002 model being one of the initial iterations.
Manufacturing Location:
Primarily Italy.
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