Aprilia Atlantic 500 2000-2007 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Generation Production Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Code Series: AP02 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, sport touring scooter. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Honda Silver Wing 600. Key Features Performance Orientation: Designed for comfortable long-distance touring and brisk urban commuting. Ergonomics: Spacious rider and passenger seating, protective fairing, large under-seat storage. Design Philosophy: Combines scooter practicality with motorcycle-like performance and comfort. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for the Aprilia Atlantic 500 scooter. Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: Digital (PDF expected for modern sales, but physical availability varies) 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, including cylinder head, piston, crankshaft, valve train, timing system. Fuel System: Fuel injection system diagnosis and repair, throttle body, injectors, fuel pump, pressure regulator. Ignition System: Ignition coil testing, spark plug specifications, ECU diagnosis. Cooling System: Radiator, water pump, thermostat, coolant flush and fill procedures, fan operation. Transmission: CVT (Continuously Variable Transmission) disassembly, inspection, belt replacement, roller weights, variator maintenance. Brakes: Front and rear brake system service, hydraulic lines, caliper maintenance, pad replacement, bleeding procedures, ABS (if equipped). Suspension: Front fork overhaul (seals, oil), rear shock absorber replacement, linkage inspection. Electrical System: Wiring diagrams, battery service, lighting system, starter motor, alternator, fuses, relays, ECU diagnostics. Bodywork And Chassis: Fairing removal and installation, seat adjustment, paneling, frame inspection. Exhaust System: Exhaust pipe and muffler maintenance, gasket replacement. Procedures Included Scheduled Maintenance: Detailed intervals for oil changes, filter replacements, valve adjustments, spark plug checks, CVT service. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. Repair Procedures: Step-by-step instructions for all major component repairs and replacements. Disassembly And Reassembly: Complete guidance for dismantling and reassembling all vehicle systems. Torque Specifications: Critical torque values for all fasteners throughout the vehicle. Special Tools: Identification and usage instructions for specialized tools required for specific procedures. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostic Capabilities: Detailed diagnostic procedures for electronic control units (ECU) and sensor testing. 📊 Manual Specifications File Format Digital Format: PDF (Searchable text, bookmarked chapters, high-resolution diagrams) Print Quality Diagram Clarity: High resolution, clear line drawings and exploded views. Binding Type Physical Binding: Perfect binding or spiral binding (if physical copy) Paper Type Physical Paper: Durable, laminated pages or high-quality paper stock for workshop use (if physical copy) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft). Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (approx.) Compression Ratio: 10.5:1 (approx.) Power Output: 34 HP (approx. 25 kW) at 7000 RPM Torque Output: 37 Nm (approx. 27 lb-ft) at 5500 RPM Performance Top Speed: 160 km/h (approx. 100 mph) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 32mm throttle body. Fuel Type: Unleaded gasoline (91 octane or higher recommended). Lubrication Oil Type: SAE 10W-40, API SG or higher (check manual for exact specification). Oil Capacity: 1.8 liters (1.9 US qt) with filter change. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry clutch. Optional Gear Ratios: Variable, continuously adjusted by CVT unit. Features Drive Type: Belt drive to rear wheel. Cv Component Maintenance: Variator roller inspection/replacement, drive belt inspection/replacement intervals. 📐 Dimensions Exterior Length: 2240 mm (88.2 in) Width: 800 mm (31.5 in) Height: 1460 mm (57.5 in) Wheelbase: 1555 mm (61.2 in) Weights Dry Weight: 193 kg (425 lbs) Wet Weight: 205 kg (452 lbs) (approx.) Cargo Underseat Storage: Sufficient for two helmets or significant cargo. Wheels And Tires Front Tire: 120/70-14 Rear Tire: 160/60-15 Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Crash Safety: No official crash ratings typically available for scooters in this era; emphasis on rider protection through design. Active Features Braking System: Combined braking system, optional ABS (Anti-lock Braking System) on some models/markets. Lighting: Halogen headlights, LED taillight and indicators. Passive Features Frame Construction: Steel underbone frame providing rigidity and rider support. Wind Protection: Large front fairing and adjustable windscreen for rider comfort and protection. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital multi-function display (odometer, trip meter, fuel level, clock). Driver Assistance ABS Availability: Optional ABS system for enhanced braking control. Connectivity Diagnostic Port: On-board diagnostics (OBD) connector for electronic troubleshooting. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km (3,700 miles) or 12 months, whichever comes first. Oil Filter Replacement: Every 12,000 km (7,500 miles) or 24 months. Air Filter Cleaning/Replacement: Inspect every 6,000 km (3,700 miles), replace as needed. Clean if dirty. Spark Plug Replacement: Every 12,000 km (7,500 miles). Cv Belt Inspection/Replacement: Inspect every 12,000 km (7,500 miles), replace...