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Aprilia Atlantic Sprint 250 500 2004 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Year: 2004 Engine Variant: 250cc and 500cc Codes Manual Product Code: N/A (implied digital download) 👋 Introduction Market Position Segment: Maxi-scooter segment, competing with models like Yamaha TMAX and Suzuki Burgman. Key Selling Points: Sporty handling, comfortable touring, powerful engines for its class. Competitive Analysis Competitors 2004: Yamaha TMAX 500, Suzuki Burgman 400/650, Honda Silver Wing 600, Piaggio X9 Evolution. Key Features Vehicle Features: Large underseat storage, comfortable ergonomics, aerodynamic fairing, advanced chassis for a scooter. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Target Audience: Professional Technicians Page Count Estimated Page Count: Est. 300-500 pages (typical for comprehensive service manuals of this era and complexity) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (implied, common for international technical documentation) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, evaporative emissions control (EVAP). Ignition System: Ignition coils, spark plugs, ignition control module, timing. Transmission Drivetrain: CVT (Continuously Variable Transmission) unit inspection, belt replacement, roller weights, clutch assembly, final drive. Chassis Frame: Frame inspection, welds, alignment, structural components. Suspension: Front fork (telescopic) overhaul, rear shock absorber inspection and replacement, swingarm maintenance. Brakes: Front and rear brake system diagnosis, hydraulic lines, calipers, brake pads, brake discs, bleeding procedures. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, horn, fuses, relays, ECU (Engine Control Unit) diagnostics. Cooling System: Radiator, fan, thermostat, coolant hoses, coolant type and capacity. Exhaust System: Exhaust manifold, muffler, catalytic converter inspection. Body Panels: Fairing removal and installation, seat, body trim components. Instruments Controls: Dashboard instruments, switches, levers, cable adjustments. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain/belt tension, tire pressure, brake fluid checks. Troubleshooting: Diagnostic flowcharts for common problems, error code interpretation (if applicable). Repair Overhaul: Detailed step-by-step instructions for engine, transmission, suspension, and brake component repairs and rebuilds. Diagnostic Procedures: Methods for diagnosing electrical and mechanical issues, component testing. Wiring Diagrams: Comprehensive electrical schematics for all circuits. Technical Depth Depth: Comprehensive (full rebuilds, advanced diagnostics, component-level repair). Specification Detail: Torque specifications, tolerances, clearances, fluid capacities, electrical resistance values. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text-based PDF, enabling quick information retrieval. Print Quality Quality: High-resolution scans/digital files suitable for clear viewing and printing. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 250 Type: Four-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder Displacement: 249.7 cc Bore X Stroke: 70.5 mm x 63.1 mm Compression Ratio: 10.5:1 Fuel System: Electronic Fuel Injection (EFI), likely with a throttle body diameter around 38-40mm. Max Power Approx: Approx. 22-24 HP @ 7500 RPM Max Torque Approx: Approx. 23-25 Nm @ 6000 RPM Primary Engine 500 Type: Four-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder (Piaggio Master engine variant) Displacement: 492.7 cc Bore X Stroke: 94 mm x 71 mm Compression Ratio: 10.2:1 Fuel System: Electronic Fuel Injection (EFI), likely with a throttle body diameter around 42-46mm. Max Power Approx: Approx. 35-37 HP @ 7000 RPM Max Torque Approx: Approx. 45-47 Nm @ 5500 RPM Fuel System Fuel Type: Unleaded gasoline (RON 95 or higher recommended) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with Wet Multi-plate Clutch Optional Type: N/A (CVT is standard for all models) Features Transmission Fluid: Specific CVT oil (refer to manual for exact specification, e.g., SAE 75W/90 or equivalent). Final Drive: Gear drive, lubricated by engine oil or separate gearbox oil (manual will specify). 📐 Dimensions Exterior Length Approx: Approx. 2150 mm Width Approx: Approx. 780 mm Height Approx: Approx. 1450 mm Weights Dry Weight 250Cc Approx: Approx. 180 kg Dry Weight 500Cc Approx: Approx. 195 kg Fuel Tank Capacity: 15 Liters (including approx. 2-3 liter reserve) Seat Height Approx: Approx. 780-800 mm 🛡️ Safety Features Ratings Crash Test Rating: N/A (Motorcycles/Scooters typically do not have standardized car crash test ratings) Active Features Braking System: Hydraulic disc brakes front and rear. Front typically dual discs, rear single disc. ABS was an option on some later variants, not confirmed for 2004 base models. Lighting: Halogen headlights, LED taillights/indicators (common for this era). Passive Features Frame Construction: Steel tubular frame, designed for stability and handling. Tires: Tubeless tires. Front: 120/70-14, Rear: 150/70-14 (typical sizes, confirm with manual). 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, digital odometer, fuel gauge, clock, indicator lights. Potentially an LCD display for trip meter and other info. Driver Assistance ABS: Optional on some models/markets, not standard on all 2004 variants. Connectivity Connectivity Features: N/A (no modern connectivity features expected). 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first. Oil Filter Replacement: Every...
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Aprilia Atlantic Sprint 250 500 2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Year:
2004
Engine Variant:
250cc and 500cc
Codes
Manual Product Code:
N/A (implied digital download)
👋 Introduction
Market Position
Segment:
Maxi-scooter segment, competing with models like Yamaha TMAX and Suzuki Burgman.
Key Selling Points:
Sporty handling, comfortable touring, powerful engines for its class.
Competitive Analysis
Competitors 2004:
Yamaha TMAX 500, Suzuki Burgman 400/650, Honda Silver Wing 600, Piaggio X9 Evolution.
Key Features
Vehicle Features:
Large underseat storage, comfortable ergonomics, aerodynamic fairing, advanced chassis for a scooter.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Target Audience:
Professional Technicians
Page Count
Estimated Page Count:
Est. 300-500 pages (typical for comprehensive service manuals of this era and complexity)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (implied, common for international technical documentation)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, evaporative emissions control (EVAP).
Ignition System:
Ignition coils, spark plugs, ignition control module, timing.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) unit inspection, belt replacement, roller weights, clutch assembly, final drive.
Chassis Frame:
Frame inspection, welds, alignment, structural components.
Suspension:
Front fork (telescopic) overhaul, rear shock absorber inspection and replacement, swingarm maintenance.
Brakes:
Front and rear brake system diagnosis, hydraulic lines, calipers, brake pads, brake discs, bleeding procedures.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting system, horn, fuses, relays, ECU (Engine Control Unit) diagnostics.
Cooling System:
Radiator, fan, thermostat, coolant hoses, coolant type and capacity.
Exhaust System:
Exhaust manifold, muffler, catalytic converter inspection.
Body Panels:
Fairing removal and installation, seat, body trim components.
Instruments Controls:
Dashboard instruments, switches, levers, cable adjustments.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain/belt tension, tire pressure, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts for common problems, error code interpretation (if applicable).
Repair Overhaul:
Detailed step-by-step instructions for engine, transmission, suspension, and brake component repairs and rebuilds.
Diagnostic Procedures:
Methods for diagnosing electrical and mechanical issues, component testing.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits.
Technical Depth
Depth:
Comprehensive (full rebuilds, advanced diagnostics, component-level repair).
Specification Detail:
Torque specifications, tolerances, clearances, fluid capacities, electrical resistance values.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text-based PDF, enabling quick information retrieval.
Print Quality
Quality:
High-resolution scans/digital files suitable for clear viewing and printing.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 250
Type:
Four-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder
Displacement:
249.7 cc
Bore X Stroke:
70.5 mm x 63.1 mm
Compression Ratio:
10.5:1
Fuel System:
Electronic Fuel Injection (EFI), likely with a throttle body diameter around 38-40mm.
Max Power Approx:
Approx. 22-24 HP @ 7500 RPM
Max Torque Approx:
Approx. 23-25 Nm @ 6000 RPM
Primary Engine 500
Type:
Four-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder (Piaggio Master engine variant)
Displacement:
492.7 cc
Bore X Stroke:
94 mm x 71 mm
Compression Ratio:
10.2:1
Fuel System:
Electronic Fuel Injection (EFI), likely with a throttle body diameter around 42-46mm.
Max Power Approx:
Approx. 35-37 HP @ 7000 RPM
Max Torque Approx:
Approx. 45-47 Nm @ 5500 RPM
Fuel System
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with Wet Multi-plate Clutch
Optional
Type:
N/A (CVT is standard for all models)
Features
Transmission Fluid:
Specific CVT oil (refer to manual for exact specification, e.g., SAE 75W/90 or equivalent).
Final Drive:
Gear drive, lubricated by engine oil or separate gearbox oil (manual will specify).
📐 Dimensions
Exterior
Length Approx:
Approx. 2150 mm
Width Approx:
Approx. 780 mm
Height Approx:
Approx. 1450 mm
Weights
Dry Weight 250Cc Approx:
Approx. 180 kg
Dry Weight 500Cc Approx:
Approx. 195 kg
Fuel Tank Capacity:
15 Liters (including approx. 2-3 liter reserve)
Seat Height Approx:
Approx. 780-800 mm
🛡️ Safety Features
Ratings
Crash Test Rating:
N/A (Motorcycles/Scooters typically do not have standardized car crash test ratings)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front typically dual discs, rear single disc. ABS was an option on some later variants, not confirmed for 2004 base models.
Lighting:
Halogen headlights, LED taillights/indicators (common for this era).
Passive Features
Frame Construction:
Steel tubular frame, designed for stability and handling.
Tires:
Tubeless tires. Front: 120/70-14, Rear: 150/70-14 (typical sizes, confirm with manual).
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, indicator lights. Potentially an LCD display for trip meter and other info.
Driver Assistance
ABS:
Optional on some models/markets, not standard on all 2004 variants.
Connectivity
Connectivity Features:
N/A (no modern connectivity features expected).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first.
Oil Filter Replacement:
Every 12,000 km or 24 months, or with every second oil change.
Spark Plug Check:
Every 6,000 km.
Air Filter Cleaning:
Every 6,000 km, or more frequently in dusty conditions.
Cvt Belt Inspection:
Every 12,000 km.
Brake Fluid Change:
Every 24 months.
Fluid Specifications
Engine Oil Type 250:
API SG/SH or JASO MA certified, SAE 10W-40 semi-synthetic or synthetic oil.
Engine Oil Type 500:
API SG/SH or JASO MA certified, SAE 10W-40 semi-synthetic or synthetic oil.
Engine Oil Capacity 250:
Approx. 1.4 liters (without filter change), 1.6 liters (with filter change).
Engine Oil Capacity 500:
Approx. 1.5 liters (without filter change), 1.7 liters (with filter change).
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4.
Known Issues
Typical Wear Items:
CVT belt, brake pads, tires, suspension bushings, starter motor brushes (on higher mileage units).
Common Complaints:
Occasional electrical gremlins (typical for Aprilia of this era), CVT performance degradation over time, potential water pump seal leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Atlantic Series:
The Atlantic series represented Aprilia's entry into the maxi-scooter market, offering a blend of performance and practicality.
2004 Updates:
The 2004 models likely featured minor updates or refinements over earlier versions. The 500cc model utilized the established Piaggio Master engine.
Production
Production Period:
The Atlantic series was produced from the early 2000s into the late 2000s.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Aprilia scooters generally received positive reviews for their handling and performance within the maxi-scooter segment.
Ratings
Reliability Perception:
Perceived as a premium Italian product, requiring diligent maintenance. Reliability can be excellent with proper care, but can be more demanding than Japanese competitors.
Certifications
Emissions Standards:
Compliant with Euro 2 emissions standards for the time of manufacture.
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