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Aprilia Atlantic Sprint 250 500 1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Year: 1997 Model Variants: 250cc, 500cc Codes Chassis Code Prefix: AP05 👋 Introduction Market Position Segment: Maxi-scooter Target Market: Urban commuting, touring, enthusiasts seeking performance and comfort. Competitive Analysis Key Competitors: Suzuki Burgman, Yamaha Majesty, Honda Silver Wing (depending on specific market and year). Key Features Design Philosophy: Sporty styling combined with maxi-scooter practicality and comfort. Engine Options: Available in 250cc and 500cc variants, offering a range of power and performance. Storage: Generous under-seat storage compartment suitable for helmets and luggage. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Target Audience: Professional Technicians 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and adjustment of engine components (pistons, cylinders, crankshaft, valves, camshafts, etc.). Engine Management: Fuel injection system, ignition system, electronic control unit (ECU) diagnostics, sensor testing, and calibration procedures. Transmission: Automatic transmission (CVT) inspection, service, repair, and adjustment procedures. Belt replacement, variator, and clutch component servicing. Brakes: Front and rear brake system maintenance, repair, bleeding procedures, component replacement (discs, pads, calipers, master cylinder). Suspension: Front fork servicing, rear shock absorber maintenance, linkage inspection, and component replacement. Electrical System: Wiring diagrams, component testing (lights, indicators, horn, starter, charging system), battery service, fuse and relay identification and replacement. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, and injector servicing. Cooling System: Radiator, coolant hoses, water pump, and thermostat inspection and replacement. Coolant specifications. Exhaust System: Muffler, exhaust pipes, and catalytic converter inspection and replacement. Body And Frame: Fairing removal and installation, body panel repair, seat servicing, and general chassis components. Procedures Included Maintenance: Routine checks, lubrication, filter replacement (oil, air), spark plug replacement, brake fluid changes, coolant flushes, transmission fluid checks and changes. Troubleshooting: Diagnostic procedures for common starting, running, electrical, and braking issues. Symptom-based troubleshooting guides. Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components. Torque specifications for all fasteners. Diagnostics: Guidance on using diagnostic tools, reading error codes, and testing sensors and actuators. Technical Specifications: Detailed specifications for all components, including clearances, tolerances, pressures, and electrical values. Technical Depth Depth: Comprehensive, suitable for full engine rebuilds, transmission overhauls, and in-depth electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: Not applicable (digital download) Paper Type Paper: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type 250: Four-stroke, liquid-cooled, single-cylinder Displacement 250: 244 cc Bore Stroke 250: 72 mm x 60 mm Compression Ratio 250: 10.5:1 Valve Train 250: SOHC, 4 valves per cylinder Engine Type 500: Four-stroke, liquid-cooled, single-cylinder Displacement 500: 460 cc (approximate, often referred to as 500cc class) Bore Stroke 500: 92 mm x 88 mm Compression Ratio 500: 10.0:1 Valve Train 500: SOHC, 4 valves per cylinder Performance Horsepower 250 Est: Approx. 21-23 HP @ 7,500 RPM Torque 250 Est: Approx. 21-23 Nm @ 6,000 RPM Horsepower 500 Est: Approx. 35-40 HP @ 6,500 RPM Torque 500 Est: Approx. 40-45 Nm @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating typically 95 RON) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length Approx: Approx. 2,150 mm (varies slightly by model variant) Width Approx: Approx. 780 mm Height Approx: Approx. 1,400 mm Wheelbase Approx: Approx. 1,560 mm Weights Dry Weight 250 Est: Approx. 170 kg Dry Weight 500 Est: Approx. 185 kg Fuel Tank Capacity: Approx. 14 Liters 🛡️ Safety Features Ratings Crash Test Data: Not typically available for motorcycles of this era in standardized ratings. Active Features Braking System: Front and rear disc brakes. Some models may feature linked braking or ABS as an option. Lighting: Halogen headlights, LED taillights, turn signals. Passive Features Frame Construction: Steel tube frame providing rigidity and stability. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and warning lights. Driver Assistance ABS: Optional on some variants; manual will detail its function and maintenance if equipped. Connectivity Charging System: 12V electrical system with alternator and battery for ignition and accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,000 km or annually, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Check every 5,000 km, replace as needed or every 10,000 - 15,000 km. Spark Plug Replacement: Typically every 10,000 - 15,000 km. Transmission Fluid Check: Check periodically, replace every 10,000 - 20,000 km or as per manual. Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (check manual for specific viscosity and API rating). Engine Oil Capacity: Approx. 1.6 - 1.8 Liters (with...
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Aprilia Atlantic Sprint 250 500 1997 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Year:
1997
Model Variants:
250cc, 500cc
Codes
Chassis Code Prefix:
AP05
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target Market:
Urban commuting, touring, enthusiasts seeking performance and comfort.
Competitive Analysis
Key Competitors:
Suzuki Burgman, Yamaha Majesty, Honda Silver Wing (depending on specific market and year).
Key Features
Design Philosophy:
Sporty styling combined with maxi-scooter practicality and comfort.
Engine Options:
Available in 250cc and 500cc variants, offering a range of power and performance.
Storage:
Generous under-seat storage compartment suitable for helmets and luggage.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Target Audience:
Professional Technicians
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, and adjustment of engine components (pistons, cylinders, crankshaft, valves, camshafts, etc.).
Engine Management:
Fuel injection system, ignition system, electronic control unit (ECU) diagnostics, sensor testing, and calibration procedures.
Transmission:
Automatic transmission (CVT) inspection, service, repair, and adjustment procedures. Belt replacement, variator, and clutch component servicing.
Brakes:
Front and rear brake system maintenance, repair, bleeding procedures, component replacement (discs, pads, calipers, master cylinder).
Suspension:
Front fork servicing, rear shock absorber maintenance, linkage inspection, and component replacement.
Electrical System:
Wiring diagrams, component testing (lights, indicators, horn, starter, charging system), battery service, fuse and relay identification and replacement.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, and injector servicing.
Cooling System:
Radiator, coolant hoses, water pump, and thermostat inspection and replacement. Coolant specifications.
Exhaust System:
Muffler, exhaust pipes, and catalytic converter inspection and replacement.
Body And Frame:
Fairing removal and installation, body panel repair, seat servicing, and general chassis components.
Procedures Included
Maintenance:
Routine checks, lubrication, filter replacement (oil, air), spark plug replacement, brake fluid changes, coolant flushes, transmission fluid checks and changes.
Troubleshooting:
Diagnostic procedures for common starting, running, electrical, and braking issues. Symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components. Torque specifications for all fasteners.
Diagnostics:
Guidance on using diagnostic tools, reading error codes, and testing sensors and actuators.
Technical Specifications:
Detailed specifications for all components, including clearances, tolerances, pressures, and electrical values.
Technical Depth
Depth:
Comprehensive, suitable for full engine rebuilds, transmission overhauls, and in-depth electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type 250:
Four-stroke, liquid-cooled, single-cylinder
Displacement 250:
244 cc
Bore Stroke 250:
72 mm x 60 mm
Compression Ratio 250:
10.5:1
Valve Train 250:
SOHC, 4 valves per cylinder
Engine Type 500:
Four-stroke, liquid-cooled, single-cylinder
Displacement 500:
460 cc (approximate, often referred to as 500cc class)
Bore Stroke 500:
92 mm x 88 mm
Compression Ratio 500:
10.0:1
Valve Train 500:
SOHC, 4 valves per cylinder
Performance
Horsepower 250 Est:
Approx. 21-23 HP @ 7,500 RPM
Torque 250 Est:
Approx. 21-23 Nm @ 6,000 RPM
Horsepower 500 Est:
Approx. 35-40 HP @ 6,500 RPM
Torque 500 Est:
Approx. 40-45 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length Approx:
Approx. 2,150 mm (varies slightly by model variant)
Width Approx:
Approx. 780 mm
Height Approx:
Approx. 1,400 mm
Wheelbase Approx:
Approx. 1,560 mm
Weights
Dry Weight 250 Est:
Approx. 170 kg
Dry Weight 500 Est:
Approx. 185 kg
Fuel Tank Capacity:
Approx. 14 Liters
🛡️ Safety Features
Ratings
Crash Test Data:
Not typically available for motorcycles of this era in standardized ratings.
Active Features
Braking System:
Front and rear disc brakes. Some models may feature linked braking or ABS as an option.
Lighting:
Halogen headlights, LED taillights, turn signals.
Passive Features
Frame Construction:
Steel tube frame providing rigidity and stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and warning lights.
Driver Assistance
ABS:
Optional on some variants; manual will detail its function and maintenance if equipped.
Connectivity
Charging System:
12V electrical system with alternator and battery for ignition and accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,000 km or annually, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Check every 5,000 km, replace as needed or every 10,000 - 15,000 km.
Spark Plug Replacement:
Typically every 10,000 - 15,000 km.
Transmission Fluid Check:
Check periodically, replace every 10,000 - 20,000 km or as per manual.
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (check manual for specific viscosity and API rating).
Engine Oil Capacity:
Approx. 1.6 - 1.8 Liters (with filter change) - verify in manual.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., MOTUL Motocool Expert, or equivalent).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Problems:
Potential for wear on CVT components (belt, rollers) over time. Fuel injection system can be sensitive to fuel quality. Electrical connectors may corrode in humid environments. Regulator/rectifier can be a failure point on some Aprilia models of this era.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance.
Model Evolution
Series Introduction:
The Atlantic series represented Aprilia's foray into the maxi-scooter market, focusing on comfort, performance, and style.
Production
Production Period:
The Atlantic Sprint models were produced in the late 1990s and early 2000s.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its performance and handling characteristics within the maxi-scooter segment. Praised for its Italian styling and comfortable ride.
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