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Aprilia Caponord 1200 Motorcycle Service Repair Workshop Manual
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Basic Information Identification Make: Aprilia Model: Caponord 1200 Type: Motorcycle Generation Initial Generation Year: 2013 Codes Model Codes: AP81100 Introduction Market Position Segment: Sport-touring motorcycle Target Audience: Motorcyclists seeking a...
Type: Motorcycles
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Sku: 570284
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Caponord 1200 |
| Type: | Motorcycle |
| Generation | |
| Initial Generation Year: | 2013 |
| Codes | |
| Model Codes: | AP81100 |
| Introduction | |
| Market Position | |
| Segment: | Sport-touring motorcycle |
| Target Audience: | Motorcyclists seeking a versatile machine for long-distance touring and spirited riding |
| Competitive Analysis | |
| Key Competitors: | BMW R 1200 GS, Ducati Multistrada, Yamaha Super Ténéré, Kawasaki Versys 1000 |
| Key Features | |
| Engine Configuration: | V-twin engine, providing strong torque and a distinctive character |
| Chassis Design: | Emphasis on agility and comfort for long-distance riding |
| Technology Integration: | Often equipped with rider aids like traction control and ABS, depending on the specific model variant |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Aprilia Caponord 1200 (all variants and model years covered by the manual's scope) |
| Page Count | |
| Estimated Pages: | Hundreds (specific count not provided, but described as extensive) |
| Manual Type | |
| Type: | Factory Service Repair Workshop Manual |
| Language | |
| Primary Language: | English (inferred from product description and typical availability) |
| Format | |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete overhaul, disassembly, reassembly, timing, valve adjustment, cooling system, lubrication system |
| Fuel System: | Fuel injection system, injectors, throttle body, fuel pump, fuel pressure regulation, emissions control |
| Transmission: | Clutch operation, gearbox disassembly and reassembly, gear selection, final drive (chain/sprocket maintenance) |
| Electrical System: | Wiring diagrams, ignition system, starting system, lighting, instrumentation, battery maintenance, charging system |
| Chassis: | Frame inspection, suspension system (front fork, rear shock absorber), steering system, wheel bearing maintenance |
| Braking System: | Brake caliper maintenance, hydraulic system bleeding, brake pad replacement, disc inspection |
| Bodywork And Trim: | Fairing removal and installation, seat, luggage systems (if applicable) |
| Electronic Systems: | ECU diagnostics, ABS system, traction control system (if equipped) |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement |
| Troubleshooting: | Diagnostic procedures for common and uncommon faults, error code interpretation |
| Repair Procedures: | Step-by-step instructions for component removal, repair, and reinstallation |
| Disassembly Reassembly: | Detailed instructions for complete component breakdown and reassembly |
| Torque Specifications: | Crucial torque values for all fasteners to ensure proper assembly and prevent damage |
| Technical Depth | |
| Depth: | Comprehensive, covering routine servicing to full engine rebuilds and complex diagnostics |
| Diagnostics: | Advanced diagnostic procedures for electrical and mechanical systems |
| Special Tools: | Identification and usage of specialized tools required for specific procedures |
| Manual Specifications | |
| File Format | |
| Format: | PDF (Portable Document Format) |
| Print Quality | |
| Printable: | Yes, individual pages or the entire manual can be printed |
| Binding Type | |
| Binding: | N/A (Digital product, no physical binding) |
| Paper Type | |
| Paper Type: | N/A (Digital product, no physical paper) |
| Compatibility | |
| Operating Systems: | Fully compatible with Windows and macOS computers, tablets, and smartphones |
| Licensing | |
| Usage License: | Lifetime usage, unlimited installations across multiple devices, no expiry |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | V-twin, four-stroke, liquid-cooled |
| Displacement: | 1197 cc (approx.) |
| Bore X Stroke: | 97 mm x 80 mm (typical for this engine family) |
| Compression Ratio: | 12.0:1 (typical) |
| Performance | |
| Horsepower: | Approximately 130 HP (specific output varies by model year and tuning) |
| Torque: | Approximately 115 Nm (specific output varies by model year and tuning) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) with ride-by-wire throttle control |
| Ignition System | |
| Ignition Type: | Electronic ignition system |
| Cooling System | |
| Cooling Method: | Liquid-cooled |
| Lubrication System | |
| Oil Type: | High-quality synthetic motorcycle oil, e.g., SAE 10W-50 API SG or higher, JASO MA/MA2 (specific recommendation in manual) |
| Oil Capacity: | Approximately 3.7 liters (with filter change) - refer to manual for exact specification |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential gearbox |
| Clutch Type: | Wet, multi-plate clutch |
| Features | |
| Final Drive: | Sealed O-ring chain |
| Maintenance | |
| Transmission Oil: | Refer to manual for specific oil type and capacity (typically shared with engine oil or a separate gearbox oil, depending on design) |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approx. 1580 mm (specific value may vary slightly) |
| Weights | |
| Dry Weight: | Approx. 214 kg (specific value may vary by variant) |
| Wet Weight: | Approx. 243 kg (fully fueled, specific value may vary by variant) |
| Safety Features | |
| Ratings | |
| Safety Features: | ABS (Anti-lock Braking System), Traction Control System (ATC) on certain models |
| Active Features | |
| Braking System: | Dual front disc brakes, single rear disc brake with advanced ABS integration |
| Passive Features | |
| Lighting: | Halogen or LED headlights and taillights, integrated turn signals |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Digital LCD display providing speed, RPM, fuel level, gear indicator, trip meters, and diagnostic information. Some models may feature cruise control. |
| Driver Assistance | |
| Rider Aids: | ABS, Traction Control (ATC) are key electronic rider aids that enhance safety and performance. The manual will detail their operation and maintenance. |
| Connectivity | |
| Diagnostic Port: | On-board diagnostic (OBD) port for connecting diagnostic tools to read fault codes and monitor system parameters. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 7,500 - 10,000 km or annually, whichever comes first (refer to manual for precise intervals). |
| Valve Check Interval: | Typically around 10,000 - 15,000 km (refer to manual for precise intervals). |
| Spark Plug Replacement Interval: | Typically around 15,000 - 20,000 km (refer to manual for precise intervals and plug type). |
| Fluid Specifications | |
| Coolant Type: | Ethylene glycol-based coolant with corrosion inhibitors (refer to manual for specific Aprilia approved type). |
| Brake Fluid Type: | DOT 4 or DOT 5.1 brake fluid (refer to manual for precise specification and replacement intervals). |
| Known Issues | |
| Common Concerns: | While generally reliable, potential minor issues can include electronic glitches (often software-related), clutch wear with aggressive use, and occasional stator or rectifier issues (common in many motorcycles). |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Aprilia is an Italian manufacturer renowned for its high-performance motorcycles, particularly in racing and sportbike segments. |
| Model Evolution | |
| Introduction Year: | The Caponord 1200 was introduced in 2013 as Aprilia's foray into the adventure-sport touring market. |
| Key Variants: | Included standard and 'Travel Pack' versions with features like panniers and cruise control. |
| Awards & Recognition | |
| Recognitions | |
| Awards: | While specific awards for the Caponord 1200 are not widely publicized, Aprilia models are frequently recognized for their performance and engineering in motorcycle publications and by riders. |