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Aprilia Dorsoduro 1200 Motorcycle 2011-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Dorsoduro 1200 Model Variant: Dorsoduro 1200 ABS Year: 2011-2012 Codes Engine Code Family: V90 PRIMO 👋 Introduction Market Position Segment: Performance Supermoto / Streetfighter Motorcycle Competitive Analysis Competitors: Ducati Hypermotard, KTM Supermoto models, Yamaha TDM series. Key Features Distinguishing Features: Powerful V-twin engine, advanced electronics (ABS), advanced suspension, aggressive styling. Value Proposition Manual Value: Provides comprehensive DIY repair and maintenance capabilities, saving on dealership service costs and enabling owners to fully understand and maintain their high-performance motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of servicing, repair, and troubleshooting for the Aprilia Dorsoduro 1200 (2011-2012 models). Vehicle Specific: Aprilia Dorsoduro 1200, 2011 and 2012 model years. Page Count Estimated Pages: Hundreds (as described in product information) Manual Type Type: Factory Service Repair Workshop Manual Language Language: Likely English (based on product description and common practice for these manuals) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, inspection, assembly, tuning, and specific component details. Fuel System: Fuel injection system, throttle bodies, injectors, fuel pump, pressure regulator, and evaporative emission control. Ignition System: Ignition coils, spark plugs, ECU control, and timing. Cooling System: Radiator, coolant lines, water pump, thermostat, and fan operation. Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers, and lambda sensors. Transmission: Clutch operation, gearbox disassembly and reassembly, gear shift mechanism, and lubrication. Drivetrain: Chain drive system, sprockets, and rear suspension linkage. Brakes: Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and ABS system components. Suspension: Front telescopic forks (including adjustment, seals, and oil), rear monoshock absorber (including adjustment and linkage). Steering: Handlebar assembly, steering head bearings, and front fork steering mechanism. Electrical System: Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, instrumentation, and ECU. Electronics: ABS control unit, engine management system (ECU), dashboard diagnostics. Chassis Frame: Frame construction, body panels, seat, fuel tank, and mounting points. Bodywork: Fairings, side panels, front fender, rear fender, seat assembly, and associated hardware. Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, brake fluid replacement, coolant checks, and tire pressure. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, fault code interpretation, and systematic problem-solving for all systems. Repair: Detailed instructions for component removal, replacement, adjustment, and reassembly across all vehicle systems. Diagnostics: Engine diagnostics, electrical system fault finding, ABS system checks, and use of diagnostic tools. Rebuilds: Complete engine rebuild procedures, including cylinder head, piston, crankshaft, and gearbox overhauls. Torque Specifications: Essential torque values for critical fasteners and components. Adjustments: Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, suspension adjustments. Technical Depth Depth: Comprehensive factory-level detail for professional mechanics and experienced DIY enthusiasts. Detail Level: Includes detailed exploded diagrams, high-quality photographs, and step-by-step instructions. 📊 Manual Specifications File Format Format Type: PDF Searchability: Likely searchable PDF text (standard for quality manuals). Print Quality Printability: Printable (single pages or entire manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Licensing Usage License: Lifetime use on multiple devices, no expiry. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, Four-stroke, Liquid-cooled Displacement: 1197 cc (73.0 cu in) Bore X Stroke: 106 mm x 67.5 mm Compression Ratio: 12.0:1 (Typical for this engine) Performance Horsepower: Approx. 130 HP (97 kW) @ 8750 rpm Torque: Approx. 120 Nm (88.5 lb-ft) @ 6500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with ride-by-wire throttle control Fuel Type: Unleaded gasoline, minimum 95 RON Ignition System Ignition Timing: ECU controlled, electronic ignition 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Features Clutch Type: Hydraulic actuated, multi-plate wet clutch Final Drive: X-ring chain 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 890 mm (35.0 in) Height: Approx. 1120 mm (44.1 in) Weights Dry Weight: Approx. 186 kg (410 lbs) Wet Weight: Approx. 214 kg (472 lbs) (Estimated with fluids) Max Load: Refer to manual for specific payload capacity 🛡️ Safety Features Ratings ABS: Standard, switchable ABS (Anti-lock Braking System) Active Features Braking System: Dual 320mm discs with radial four-piston calipers (front), 240mm disc with twin-piston caliper (rear) Traction Control: Not typically standard on this model, check specific market variants. Passive Features Lighting: Halogen headlights, LED taillight. 💡 Technology Features Infotainment Dashboard: Digital LCD instrument cluster displaying speed, RPM, gear indicator, fuel level, clock, trip meters, and diagnostic warnings. Driver Assistance ABS System: Advanced ABS system designed for sporty riding, with the ability to be switched off. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for ECU connection and fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 - 10,000 km or annually, refer to manual for exact specification. Valve Clearance Interval: Typically around 12,000 - 24,000 km, refer to manual. Fluid Specifications Engine Oil Type: Synthetic SAE 10W-50 or...
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Aprilia Dorsoduro 1200 Motorcycle 2011-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Dorsoduro 1200
Model Variant:
Dorsoduro 1200 ABS
Year:
2011-2012
Codes
Engine Code Family:
V90 PRIMO
👋 Introduction
Market Position
Segment:
Performance Supermoto / Streetfighter Motorcycle
Competitive Analysis
Competitors:
Ducati Hypermotard, KTM Supermoto models, Yamaha TDM series.
Key Features
Distinguishing Features:
Powerful V-twin engine, advanced electronics (ABS), advanced suspension, aggressive styling.
Value Proposition
Manual Value:
Provides comprehensive DIY repair and maintenance capabilities, saving on dealership service costs and enabling owners to fully understand and maintain their high-performance motorcycle.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of servicing, repair, and troubleshooting for the Aprilia Dorsoduro 1200 (2011-2012 models).
Vehicle Specific:
Aprilia Dorsoduro 1200, 2011 and 2012 model years.
Page Count
Estimated Pages:
Hundreds (as described in product information)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
Likely English (based on product description and common practice for these manuals)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, inspection, assembly, tuning, and specific component details.
Fuel System:
Fuel injection system, throttle bodies, injectors, fuel pump, pressure regulator, and evaporative emission control.
Ignition System:
Ignition coils, spark plugs, ECU control, and timing.
Cooling System:
Radiator, coolant lines, water pump, thermostat, and fan operation.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, and lambda sensors.
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear shift mechanism, and lubrication.
Drivetrain:
Chain drive system, sprockets, and rear suspension linkage.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and ABS system components.
Suspension:
Front telescopic forks (including adjustment, seals, and oil), rear monoshock absorber (including adjustment and linkage).
Steering:
Handlebar assembly, steering head bearings, and front fork steering mechanism.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, instrumentation, and ECU.
Electronics:
ABS control unit, engine management system (ECU), dashboard diagnostics.
Chassis Frame:
Frame construction, body panels, seat, fuel tank, and mounting points.
Bodywork:
Fairings, side panels, front fender, rear fender, seat assembly, and associated hardware.
Procedures Included
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, brake fluid replacement, coolant checks, and tire pressure.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation, and systematic problem-solving for all systems.
Repair:
Detailed instructions for component removal, replacement, adjustment, and reassembly across all vehicle systems.
Diagnostics:
Engine diagnostics, electrical system fault finding, ABS system checks, and use of diagnostic tools.
Rebuilds:
Complete engine rebuild procedures, including cylinder head, piston, crankshaft, and gearbox overhauls.
Torque Specifications:
Essential torque values for critical fasteners and components.
Adjustments:
Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, suspension adjustments.
Technical Depth
Depth:
Comprehensive factory-level detail for professional mechanics and experienced DIY enthusiasts.
Detail Level:
Includes detailed exploded diagrams, high-quality photographs, and step-by-step instructions.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Likely searchable PDF text (standard for quality manuals).
Print Quality
Printability:
Printable (single pages or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Licensing
Usage License:
Lifetime use on multiple devices, no expiry.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, Four-stroke, Liquid-cooled
Displacement:
1197 cc (73.0 cu in)
Bore X Stroke:
106 mm x 67.5 mm
Compression Ratio:
12.0:1 (Typical for this engine)
Performance
Horsepower:
Approx. 130 HP (97 kW) @ 8750 rpm
Torque:
Approx. 120 Nm (88.5 lb-ft) @ 6500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with ride-by-wire throttle control
Fuel Type:
Unleaded gasoline, minimum 95 RON
Ignition System
Ignition Timing:
ECU controlled, electronic ignition
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Features
Clutch Type:
Hydraulic actuated, multi-plate wet clutch
Final Drive:
X-ring chain
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 890 mm (35.0 in)
Height:
Approx. 1120 mm (44.1 in)
Weights
Dry Weight:
Approx. 186 kg (410 lbs)
Wet Weight:
Approx. 214 kg (472 lbs) (Estimated with fluids)
Max Load:
Refer to manual for specific payload capacity
🛡️ Safety Features
Ratings
ABS:
Standard, switchable ABS (Anti-lock Braking System)
Active Features
Braking System:
Dual 320mm discs with radial four-piston calipers (front), 240mm disc with twin-piston caliper (rear)
Traction Control:
Not typically standard on this model, check specific market variants.
Passive Features
Lighting:
Halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Dashboard:
Digital LCD instrument cluster displaying speed, RPM, gear indicator, fuel level, clock, trip meters, and diagnostic warnings.
Driver Assistance
ABS System:
Advanced ABS system designed for sporty riding, with the ability to be switched off.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for ECU connection and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually, refer to manual for exact specification.
Valve Clearance Interval:
Typically around 12,000 - 24,000 km, refer to manual.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-50 or 15W-50, API SG/SH/SJ or higher, JASO MA certified (specific recommendation in manual).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, 50% concentration (specific Aprilia recommended coolant often advised).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Fork Oil Type:
SAE 5W or 7.5W suspension fluid (specific grade detailed in manual).
Known Issues
Common Complaints:
While specific issues are best detailed in the manual's troubleshooting section, general high-performance motorcycle considerations can include clutch wear, electrical connections, and fuel system cleanliness.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Aprilia is an Italian motorcycle manufacturer with a rich history in racing and performance-oriented street bikes, known for innovative engineering and distinctive styling.
Model Evolution
Dorsoduro Lineage:
The Dorsoduro line was introduced to bridge the gap between supermoto agility and sport-touring versatility.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the Dorsoduro 1200 are less documented than its overall segment appeal. However, Aprilia models often receive praise for their engineering and performance.
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