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Aprilia ETV 1000 Caponord 2001-2007 Workshop Service Repair Manual
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Basic Information Identification Make: Aprilia Model: ETV 1000 Caponord Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Engine Code: Rotax 990 V-twin (details vary by sub-model, refer...
Type: Motorcycles
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Sku: 446519
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | ETV 1000 Caponord |
| Model Years Covered: | 2001, 2002, 2003, 2004, 2005, 2006, 2007 |
| Codes | |
| Engine Code: | Rotax 990 V-twin (details vary by sub-model, refer to specific year) |
| Introduction | |
| Market Position | |
| Motorcycle Segment: | Adventure Touring (ADV/Touring) |
| Competitive Analysis | |
| Key Competitors Era: | BMW R1150GS, Honda VFR, Triumph Tiger, Ducati Multistrada. |
| Key Features | |
| Motorcycle Platform: | Known for its robust V-twin engine and comfortable ergonomics for long-distance travel, often praised for its Italian flair and performance. |
| Manual Value Proposition: | Provides DIY enthusiasts and professional mechanics with the essential information to maintain and repair the ETV 1000 Caponord, ensuring longevity and optimal performance. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Comprehensive service, repair, maintenance, troubleshooting, and adjustments for the Aprilia ETV 1000 Caponord. |
| Page Count | |
| Page Count: | 344 |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine disassembly/assembly, cylinder heads, valve train, lubrication system, cooling system, fuel injection system, ignition system, exhaust system. |
| Drivetrain Systems: | Transmission (gearbox, clutch), final drive (chain, sprockets). |
| Chassis Systems: | Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, brakes (front and rear hydraulic systems), braking components. |
| Electrical Systems: | Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting system, ignition system, starter system, instrument panel, sensors. |
| Bodywork And Fittings: | Fairings, seat, fuel tank, storage compartments, controls, body panel removal and installation. |
| Procedures Included | |
| Maintenance Procedures: | Routine maintenance, periodic servicing, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant checks. |
| Repair Procedures: | Step-by-step instructions for disassembly, assembly, and repair of all major components and systems. |
| Troubleshooting Guides: | Diagnostic procedures for common problems, fault finding, and symptom-based troubleshooting. |
| Adjustment Procedures: | Detailed instructions for adjusting engine parameters, clutch, throttle, brakes, and suspension. |
| Technical Depth | |
| Depth Of Information: | Highly detailed, covering basic maintenance to complete engine and transmission rebuilds, including factory specifications and tolerances. |
| Special Tools: | Identifies and illustrates required special service tools for specific repair operations. |
| Pictorial Diagrams: | Includes detailed illustrations, exploded diagrams, drawings, and photos to guide repair procedures. |
| Manual Specifications | |
| File Format | |
| File Format Details: | PDF, allowing for zooming and printing of all pages. |
| Print Quality | |
| Printability: | Yes, all pages are printable for practical workshop use. |
| Binding Type | |
| Binding Type: | Digital (Instant Download) - No physical binding. |
| Paper Type | |
| Paper Type: | N/A (Digital Format) |
| Compatibility | |
| Os Compatibility: | Windows, Mac, Linux OS (requires Adobe Reader). |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, liquid-cooled, 90-degree V-twin |
| Displacement: | 998 cc |
| Performance | |
| Horsepower Peak: | Approx. 98-105 HP (varies slightly by year and specific tune) |
| Torque Peak: | Approx. 94-98 Nm (varies slightly by year) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) with dual throttle bodies |
| Ignition | |
| Ignition System: | Digital electronic ignition |
| Cooling | |
| Cooling System: | Liquid-cooled |
| Lubrication | |
| Lubrication System: | Wet sump, assisted by oil pump |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential manual |
| Optional | |
| Optional Transmission: | N/A |
| Features | |
| Clutch Type: | Hydraulic actuated wet multi-plate clutch |
| Final Drive: | O-ring sealed chain drive |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2240 mm (varies slightly by year) |
| Width: | Approx. 900 mm (including fairings) |
| Height: | Approx. 1460 mm (unladen seat height) |
| Weights | |
| Dry Weight: | Approx. 219 kg |
| Wet Weight: | Approx. 237 kg (fully fueled) |
| Fuel Capacity: | 25 Liters (including reserve) |
| Safety Features | |
| Ratings | |
| Safety Features Note: | Motorcycle safety is highly dependent on rider skill and adherence to maintenance. Manual provides safety precautions for repair procedures. |
| Active Features | |
| Braking System: | Dual front disc brakes, single rear disc brake, hydraulic actuation. |
| Optional ABS: | Available on some later models, refer to specific model year for ABS availability. |
| Passive Features | |
| Lighting: | Halogen headlights, LED taillight, turn signals. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Basic instrumentation: speedometer, tachometer, odometer, trip meters, coolant temperature gauge, warning lights. No advanced infotainment systems. |
| Driver Assistance | |
| Driver Assistance Features: | ABS available on some models. Otherwise, relies on rider skill and advanced chassis design. |
| Connectivity | |
| Connectivity Features: | N/A (no integrated connectivity features like Bluetooth or smartphone integration). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 6,000 - 10,000 km or annually (refer to manual for exact specification). |
| Valve Clearance Check: | Typically every 12,000 - 24,000 km (refer to manual for exact specification). |
| Fluid Specifications | |
| Engine Oil Type: | Typically SAE 10W-40 or 15W-50, API SG/SH or higher, JASO MA (refer to manual for specific Aprilia recommendation). |
| Coolant Type: | Ethylene glycol-based antifreeze/coolant (refer to manual for specific type and mixture ratio). |
| Brake Fluid Type: | DOT 4 (refer to manual for specific Aprilia recommendation). |
| Known Issues | |
| Common Wear Items: | Clutch plates, brake pads, chain and sprockets, wheel bearings, regulator/rectifier, fuel pump (may vary). |
| Electrical Gremlins: | Some models experienced occasional electrical issues, often related to wiring harness connections or regulator/rectifier failures. Manual provides diagnostic steps. |
| Vehicle History | |
| Brand Heritage | |
| Aprilia Heritage: | Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in the sportbike and off-road categories, with a strong racing pedigree. |
| Model Evolution | |
| Caponord Development: | The ETV 1000 Caponord was Aprilia's entry into the adventure-touring segment, designed to offer versatility, long-distance comfort, and sporty performance, utilizing the proven Rotax V-twin engine. |
| Production | |
| Manufacturing Location: | Italy |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Reviews: | Generally well-received by motorcycle publications for its blend of performance, comfort, and touring capability. Specific awards not typically cited in this context. |