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Aprilia Habana Mojito 125 1999 Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 1999 Submodel: 125 Codes Engine Code: Likely Rotax 125cc 2-stroke, specific code not provided in product info 👋 Introduction Market Position Market Position: The Aprilia Habana Mojito 125 was positioned as a stylish, retro-styled urban scooter, often competing with other European and Japanese 125cc offerings that emphasized design and practicality for city commuting. Competitive Analysis Competitive Analysis: Competed with models like the Vespa ET125, Piaggio Liberty 125, and various Japanese 125cc scooters from Honda, Yamaha, and Suzuki, differentiating itself through its distinct visual styling and Italian heritage. Key Features Key Features: Distinctive retro styling with 'Mojito' inspired design elements, 125cc two-stroke engine for peppy performance, comfortable seating, under-seat storage, and typical Aprilia build quality for its era. 📋 Manual Details Coverage Areas Coverage Areas: Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, troubleshooting, maintenance, repair procedures Page Count Page Count: Exact page count not specified in product information, but described as comprehensive. Manual Type Manual Type: Service Repair Workshop Manual Language Language: Likely English, based on typical market for such manuals. Precise language not specified. Format Format: Digital (PDF implied by context of online sales), potentially printable. 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanicals, ignition system, fuel system, cooling system, lubrication system, transmission, clutch, braking system (front and rear), suspension (front forks and rear shock absorber), steering, electrical system (wiring diagrams, lighting, starting, charging), chassis, bodywork, wheels and tires, diagnostics and troubleshooting. Procedures Included Procedures Included: Routine maintenance, tune-ups, engine disassembly and reassembly, carburetor adjustment and overhaul, gearbox inspection and repair, brake bleeding and pad replacement, fork seal replacement, shock absorber adjustment, electrical troubleshooting, wiring harness repair, body panel removal and installation, wheel bearing service, tire changing, clutch adjustment and replacement, exhaust system repair. Technical Depth Technical Depth: Comprehensive, intended for professional mechanics and experienced DIY technicians. Covers detailed diagnostic procedures, specifications, torque values, tolerances, and step-by-step repair instructions for all major mechanical and electrical components. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) - inferred. Searchable text and high-resolution diagrams are expected. Print Quality Print Quality: High-resolution, suitable for printing all diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 124.8 cc (approximate, based on 125 designation) Bore X Stroke: Likely 54mm x 54.5mm (typical for Rotax 123 engine family, specific to Mojito 125 requires confirmation from manual). Cooling System: Liquid-cooled Ignition System: Electronic CDI Starting System: Electric starter and kick starter Performance Horsepower: Approximately 14-15 HP (9.9-10.3 kW) at ~7000-7500 RPM. Exact figures require manual reference. Torque: Approximately 13-14 Nm (9.6-10.3 lb-ft) at ~6500 RPM. Exact figures require manual reference. Fuel System Fuel Delivery: Carburetor (likely Dell'Orto PHBH or similar). Carburetor Size: Likely 28mm or 30mm. Fuel Type: Unleaded gasoline Oil Mixing: Automatic oil injection system for two-stroke oil. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Features Gear Reduction: Integrated reduction gear for final drive. 📐 Dimensions Exterior Length: Approximately 1900 mm (74.8 inches). Width: Approximately 730 mm (28.7 inches). Height: Approximately 1150 mm (45.3 inches). Wheelbase: Approximately 1350 mm (53.1 inches). Weights Dry Weight: Approximately 105 kg (231.5 lbs). Gross Vehicle Weight Rating: Requires manual confirmation, typically around 270-280 kg (595-617 lbs) including rider and luggage. Cargo Under Seat Storage: Sufficient for one full-face helmet or groceries. Front Storage: Glove box compartment on the front shield. 🛡️ Safety Features Ratings Safety Ratings: No specific NHTSA or Euro NCAP ratings typically available for scooters of this class and era. Safety reliant on design and user operation. Active Features Active Safety Features: Disc brakes front and rear for improved stopping power compared to drum brakes common on lower-end scooters. Good maneuverability for evasive action. Passive Features Passive Safety Features: Bodywork offers some protection to rider's legs. Headlight, taillight, and turn signals for visibility. Passenger grab handles for stability. Brakes Front Brake Type: Hydraulic Disc Brake Front Brake Diameter: Likely 220mm. Rear Brake Type: Drum Brake (common on rear of scooters this era) or potentially Disc Brake depending on specific market/trim. Rear Brake Diameter: Likely 130mm (drum) or 220mm (disc). Requires manual confirmation. Tires Front Tire Size: 3.00-10 or 100/80-10. Rear Tire Size: 3.50-10 or 110/80-10. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation typical for scooters of this era: speedometer, odometer, fuel gauge, indicator lights for turn signals, high beam, and oil warning. No advanced infotainment features. Driver Assistance Driver Assistance Features: No advanced driver assistance systems. Relies on rider skill and basic mechanical systems. Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Engine oil: Every 3000-4000 km or annually. Gearbox oil: Every 6000-8000 km. Check manual for exact intervals. Spark...
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Aprilia Habana Mojito 125 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Year:
1999
Submodel:
125
Codes
Engine Code:
Likely Rotax 125cc 2-stroke, specific code not provided in product info
👋 Introduction
Market Position
Market Position:
The Aprilia Habana Mojito 125 was positioned as a stylish, retro-styled urban scooter, often competing with other European and Japanese 125cc offerings that emphasized design and practicality for city commuting.
Competitive Analysis
Competitive Analysis:
Competed with models like the Vespa ET125, Piaggio Liberty 125, and various Japanese 125cc scooters from Honda, Yamaha, and Suzuki, differentiating itself through its distinct visual styling and Italian heritage.
Key Features
Key Features:
Distinctive retro styling with 'Mojito' inspired design elements, 125cc two-stroke engine for peppy performance, comfortable seating, under-seat storage, and typical Aprilia build quality for its era.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, troubleshooting, maintenance, repair procedures
Page Count
Page Count:
Exact page count not specified in product information, but described as comprehensive.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
Likely English, based on typical market for such manuals. Precise language not specified.
Format
Format:
Digital (PDF implied by context of online sales), potentially printable.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanicals, ignition system, fuel system, cooling system, lubrication system, transmission, clutch, braking system (front and rear), suspension (front forks and rear shock absorber), steering, electrical system (wiring diagrams, lighting, starting, charging), chassis, bodywork, wheels and tires, diagnostics and troubleshooting.
Procedures Included
Procedures Included:
Routine maintenance, tune-ups, engine disassembly and reassembly, carburetor adjustment and overhaul, gearbox inspection and repair, brake bleeding and pad replacement, fork seal replacement, shock absorber adjustment, electrical troubleshooting, wiring harness repair, body panel removal and installation, wheel bearing service, tire changing, clutch adjustment and replacement, exhaust system repair.
Technical Depth
Technical Depth:
Comprehensive, intended for professional mechanics and experienced DIY technicians. Covers detailed diagnostic procedures, specifications, torque values, tolerances, and step-by-step repair instructions for all major mechanical and electrical components.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF) - inferred. Searchable text and high-resolution diagrams are expected.
Print Quality
Print Quality:
High-resolution, suitable for printing all diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
124.8 cc (approximate, based on 125 designation)
Bore X Stroke:
Likely 54mm x 54.5mm (typical for Rotax 123 engine family, specific to Mojito 125 requires confirmation from manual).
Cooling System:
Liquid-cooled
Ignition System:
Electronic CDI
Starting System:
Electric starter and kick starter
Performance
Horsepower:
Approximately 14-15 HP (9.9-10.3 kW) at ~7000-7500 RPM. Exact figures require manual reference.
Torque:
Approximately 13-14 Nm (9.6-10.3 lb-ft) at ~6500 RPM. Exact figures require manual reference.
Fuel System
Fuel Delivery:
Carburetor (likely Dell'Orto PHBH or similar).
Carburetor Size:
Likely 28mm or 30mm.
Fuel Type:
Unleaded gasoline
Oil Mixing:
Automatic oil injection system for two-stroke oil.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal clutch
Features
Gear Reduction:
Integrated reduction gear for final drive.
📐 Dimensions
Exterior
Length:
Approximately 1900 mm (74.8 inches).
Width:
Approximately 730 mm (28.7 inches).
Height:
Approximately 1150 mm (45.3 inches).
Wheelbase:
Approximately 1350 mm (53.1 inches).
Weights
Dry Weight:
Approximately 105 kg (231.5 lbs).
Gross Vehicle Weight Rating:
Requires manual confirmation, typically around 270-280 kg (595-617 lbs) including rider and luggage.
Cargo
Under Seat Storage:
Sufficient for one full-face helmet or groceries.
Front Storage:
Glove box compartment on the front shield.
🛡️ Safety Features
Ratings
Safety Ratings:
No specific NHTSA or Euro NCAP ratings typically available for scooters of this class and era. Safety reliant on design and user operation.
Active Features
Active Safety Features:
Disc brakes front and rear for improved stopping power compared to drum brakes common on lower-end scooters. Good maneuverability for evasive action.
Passive Features
Passive Safety Features:
Bodywork offers some protection to rider's legs. Headlight, taillight, and turn signals for visibility. Passenger grab handles for stability.
Brakes
Front Brake Type:
Hydraulic Disc Brake
Front Brake Diameter:
Likely 220mm.
Rear Brake Type:
Drum Brake (common on rear of scooters this era) or potentially Disc Brake depending on specific market/trim.
Rear Brake Diameter:
Likely 130mm (drum) or 220mm (disc). Requires manual confirmation.
Tires
Front Tire Size:
3.00-10 or 100/80-10.
Rear Tire Size:
3.50-10 or 110/80-10.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation typical for scooters of this era: speedometer, odometer, fuel gauge, indicator lights for turn signals, high beam, and oil warning. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
No advanced driver assistance systems. Relies on rider skill and basic mechanical systems.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Engine oil: Every 3000-4000 km or annually. Gearbox oil: Every 6000-8000 km. Check manual for exact intervals.
Spark Plug Replacement:
Recommended every 5000-8000 km, or as per manual specifications.
Air Filter Cleaning Replacement:
Clean every 2000-3000 km, replace as needed or annually.
Belt Replacement:
CVT belt inspection every 5000 km, replacement recommended every 10000-15000 km or if signs of wear are present.
Fluid Specifications
Engine Oil Type:
2-stroke semi-synthetic or fully synthetic oil meeting API TC, JASO FD, or ISO-L-EGD specifications. Refer to manual for precise grade (e.g., 10W-30).
Gearbox Oil Type:
API GL-3 or GL-4 gear oil, SAE 75W/90 or 80W/90. Capacity approx. 0.15 Liters.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Refer to manual for specific type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Known Issues:
Common issues for 2-stroke scooters of this era can include carburetor clogging due to fuel quality, wear on the CVT belt and rollers, premature wear of fork seals, and electrical connection corrosion. The automatic oil injection system may require periodic checks and cleaning.
Carburetor Cleaning:
Frequent cleaning of the carburetor jets may be necessary, especially if using fuel with ethanol content or if the scooter is stored for extended periods.
Cooling System Maintenance:
Regular flushing and replacement of coolant are essential to prevent overheating and corrosion within the liquid cooling system.
Electrical System Checks:
Inspection of wiring harness connectors for corrosion or loose connections is crucial for reliable operation of lights, ignition, and charging systems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles and scooters, known for innovative design and sporting pedigree.
Model Evolution
Model Evolution:
The Habana Mojito was part of Aprilia's strategy to offer stylish, design-focused scooters. It was a distinctive model that stood out in the 125cc segment for its retro aesthetic, drawing inspiration from classic designs.
Production
Production Period:
The Habana Mojito was produced through the late 1990s and early 2000s. The 1999 model falls within its initial production run.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
No specific awards or major recognitions are widely documented for this particular model, but Aprilia scooters of this era were generally well-regarded for their Italian styling and handling.
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