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Aprilia Habana Mojito 150 1999-2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Engine Variant: 150 Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Model Code: Habana 50/125/150 (Mojito 150 specifically) 👋 Introduction Market Position Segment: Urban scooter, retro styling, popular for city commuting and light touring. Competitive Analysis Competitors: Vespa GTS series, Piaggio Liberty, Honda SH150, Yamaha XMAX series. Key Features Styling: Distinctive retro 'vintage' aesthetic inspired by classic scooters. Practicality: Under-seat storage, comfortable riding position, easy maneuverability for urban environments. Value Proposition Manual Benefit: Empowers owners to perform routine maintenance and repairs, saving on labor costs and ensuring longevity of their Aprilia Habana Mojito 150. 📋 Manual Details Coverage Areas Covered Models: Aprilia Habana Mojito 150 Covered Years: 1999-2012 Page Count Estimated Page Count: 300+ Manual Type Manual Format Type: Service Repair Workshop Manual Language Language: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, assembly, disassembly, lubrication, cooling system, fuel system (carburetor specifics), ignition system, exhaust system. Transmission: Automatic CVT (Continuously Variable Transmission) operation, belt inspection and replacement, clutch and variator maintenance. Chassis: Frame inspection, front suspension (forks, steering head bearings), rear suspension (shock absorber, swingarm), wheel bearings, brake system (hydraulic, front disc, rear drum/disc depending on sub-model), electrical system (wiring diagrams, lighting, starter, battery), bodywork (fairings, panels, seat). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (air, fuel, oil), spark plug service, brake adjustments, chain/belt tensioning. Repair: Engine component repair (piston, rings, cylinder, valves), carburetor overhaul, electrical component testing and replacement, suspension fork seal replacement, brake caliper/master cylinder rebuild. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues, and suspension noise. Diagnostics: Step-by-step diagnostic flowcharts for various system failures. Technical Depth Depth Of Coverage: Comprehensive from basic rider maintenance to advanced engine rebuilds and electrical system troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution, clear diagrams and text for easy readability. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 125cc (for Habana) / 150cc (for Mojito 150, assumed based on product title). Specific Mojito 150 engine often refers to a Piaggio LEADER engine variant. Bore X Stroke: Typically around 52.65mm x 55.2mm for 150cc variants (refer to manual for exact specifications). Cooling System: Air-cooled Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approx. 10-12 HP (varies slightly by model year and region). Torque: Approx. 10-12 Nm (varies slightly by model year and region). Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVB 26 ED) Fuel Type: Unleaded gasoline 95 RON Fuel Tank Capacity: Approx. 7 liters (including reserve). 🔧 Transmission Standard Transmission Type: Automatic, CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 1920 mm Width: Approx. 750 mm Height: Approx. 1300 mm (seat height varies) Weights Dry Weight: Approx. 120-130 kg Gross Vehicle Weight Rating: Approx. 300 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooter classification, not typically subjected to automotive crash tests). Active Features Braking System: Front: Hydraulic Disc brake. Rear: Drum brake (some later models may have disc). Lighting: Halogen headlight, LED tail light, turn signals. Passive Features Tires: Tubeless tires, e.g., Front 120/70-13, Rear 130/60-13 (verify in manual). Suspension: Front: Telescopic fork. Rear: Single shock absorber unit. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights (turn signal, high beam, oil pressure/check engine). Driver Assistance ABS: Not typically equipped on models from this era, check specific trim. ABS was rare on scooters of this displacement in early 2000s. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually, whichever comes first (refer to manual). Air Filter Service: Inspect every 3,000 km, replace as needed or every 6,000 km. Spark Plug Replacement: Every 6,000-10,000 km. Cvt Belt Inspection: Inspect every 6,000 km, replace every 12,000-18,000 km or if damaged. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (semi-synthetic or synthetic recommended). Engine Oil Capacity: Approx. 0.8 - 1.0 liters (check dipstick/sight glass). Brake Fluid Type: DOT 4 Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: CVT belt, variator rollers, brake pads, tires. Potential Faults: Carburetor issues (clogging from ethanol fuel or old fuel), electrical connector corrosion, aging rubber components (hoses, seals). Recommended Parts Oil Filter Part Number: Example: HF183 (HiFloFiltro) or equivalent Aprilia OEM part. Air Filter Part Number: Example: AP8224358 or equivalent. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia, an Italian manufacturer known for performance motorcycles and scooters. Model Evolution Lineage: Part of Aprilia's scooter lineup, sharing platform components with other models like the Habana and Mojito variants....
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Aprilia Habana Mojito 150 1999-2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Engine Variant:
150
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Codes
Model Code:
Habana 50/125/150 (Mojito 150 specifically)
👋 Introduction
Market Position
Segment:
Urban scooter, retro styling, popular for city commuting and light touring.
Competitive Analysis
Competitors:
Vespa GTS series, Piaggio Liberty, Honda SH150, Yamaha XMAX series.
Key Features
Styling:
Distinctive retro 'vintage' aesthetic inspired by classic scooters.
Practicality:
Under-seat storage, comfortable riding position, easy maneuverability for urban environments.
Value Proposition
Manual Benefit:
Empowers owners to perform routine maintenance and repairs, saving on labor costs and ensuring longevity of their Aprilia Habana Mojito 150.
📋 Manual Details
Coverage Areas
Covered Models:
Aprilia Habana Mojito 150
Covered Years:
1999-2012
Page Count
Estimated Page Count:
300+
Manual Type
Manual Format Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, assembly, disassembly, lubrication, cooling system, fuel system (carburetor specifics), ignition system, exhaust system.
Transmission:
Automatic CVT (Continuously Variable Transmission) operation, belt inspection and replacement, clutch and variator maintenance.
Chassis:
Frame inspection, front suspension (forks, steering head bearings), rear suspension (shock absorber, swingarm), wheel bearings, brake system (hydraulic, front disc, rear drum/disc depending on sub-model), electrical system (wiring diagrams, lighting, starter, battery), bodywork (fairings, panels, seat).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements (air, fuel, oil), spark plug service, brake adjustments, chain/belt tensioning.
Repair:
Engine component repair (piston, rings, cylinder, valves), carburetor overhaul, electrical component testing and replacement, suspension fork seal replacement, brake caliper/master cylinder rebuild.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues, and suspension noise.
Diagnostics:
Step-by-step diagnostic flowcharts for various system failures.
Technical Depth
Depth Of Coverage:
Comprehensive from basic rider maintenance to advanced engine rebuilds and electrical system troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution, clear diagrams and text for easy readability.
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
125cc (for Habana) / 150cc (for Mojito 150, assumed based on product title). Specific Mojito 150 engine often refers to a Piaggio LEADER engine variant.
Bore X Stroke:
Typically around 52.65mm x 55.2mm for 150cc variants (refer to manual for exact specifications).
Cooling System:
Air-cooled
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approx. 10-12 HP (varies slightly by model year and region).
Torque:
Approx. 10-12 Nm (varies slightly by model year and region).
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVB 26 ED)
Fuel Type:
Unleaded gasoline 95 RON
Fuel Tank Capacity:
Approx. 7 liters (including reserve).
🔧 Transmission
Standard
Transmission Type:
Automatic, CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 1920 mm
Width:
Approx. 750 mm
Height:
Approx. 1300 mm (seat height varies)
Weights
Dry Weight:
Approx. 120-130 kg
Gross Vehicle Weight Rating:
Approx. 300 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooter classification, not typically subjected to automotive crash tests).
Active Features
Braking System:
Front: Hydraulic Disc brake. Rear: Drum brake (some later models may have disc).
Lighting:
Halogen headlight, LED tail light, turn signals.
Passive Features
Tires:
Tubeless tires, e.g., Front 120/70-13, Rear 130/60-13 (verify in manual).
Suspension:
Front: Telescopic fork. Rear: Single shock absorber unit.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, indicator lights (turn signal, high beam, oil pressure/check engine).
Driver Assistance
ABS:
Not typically equipped on models from this era, check specific trim. ABS was rare on scooters of this displacement in early 2000s.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, whichever comes first (refer to manual).
Air Filter Service:
Inspect every 3,000 km, replace as needed or every 6,000 km.
Spark Plug Replacement:
Every 6,000-10,000 km.
Cvt Belt Inspection:
Inspect every 6,000 km, replace every 12,000-18,000 km or if damaged.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (semi-synthetic or synthetic recommended).
Engine Oil Capacity:
Approx. 0.8 - 1.0 liters (check dipstick/sight glass).
Brake Fluid Type:
DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, tires.
Potential Faults:
Carburetor issues (clogging from ethanol fuel or old fuel), electrical connector corrosion, aging rubber components (hoses, seals).
Recommended Parts
Oil Filter Part Number:
Example: HF183 (HiFloFiltro) or equivalent Aprilia OEM part.
Air Filter Part Number:
Example: AP8224358 or equivalent.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Lineage:
Part of Aprilia's scooter lineup, sharing platform components with other models like the Habana and Mojito variants. The Mojito emphasized unique styling.
Production
Production Period:
1999-2012 (as per manual coverage)
Manufacturing Location:
Italy (primarily)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Aprilia scooters are generally well-regarded for their performance and handling within the scooter segment.
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