Aprilia Habana Mojito 50 2003 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 50 Year: 2003 Codes Product Code Identifier: Aprilia_Habana_Mojito_50_2003_Service_Repair_Workshop_Manual 👋 Introduction Market Position Segment: Lightweight scooter, urban mobility Competitive Analysis Competitors 2003: Honda Dio, Yamaha Jog, Kymco Agility, Suzuki Address, Piaggio Zip Key Features Design Inspiration: Retro-styled scooter with a distinctive 'Mojito' theme, emphasizing style and urban practicality. Target Audience: Young riders, urban commuters, individuals seeking stylish and economical transportation. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Pages: 300+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics (carburetor, ignition, cooling, exhaust) Transmission: Automatic CVT transmission overhaul, adjustment, and maintenance Chassis And Frame: Frame inspection, component mounting, bodywork removal and installation Suspension: Front fork overhaul, rear shock absorber inspection and replacement, swingarm maintenance Brakes: Front and rear brake system service (hydraulic, drum, caliper maintenance, fluid bleeding, pad/shoe replacement) Electrical System: Wiring diagrams, lighting, starting system, charging system (stator, regulator/rectifier), battery service, fuse box, ignition system components Fuel System: Fuel tank service, fuel lines, fuel filter replacement, carburetor (Mikuni VM12 or similar) cleaning, adjustment, and overhaul Cooling System: Air-cooled engine heat dissipation, cylinder head and barrel cooling fin cleaning and inspection Exhaust System: Exhaust pipe inspection, muffler maintenance, gasket replacement Procedures Included Routine Maintenance: Oil change intervals and specifications, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though likely belt drive), brake adjustment, tire pressure checks Troubleshooting: Diagnostic procedures for common starting issues, performance problems, electrical faults, and mechanical failures Repair And Rebuild: Detailed step-by-step instructions for component removal, overhaul, and reinstallation Wiring Diagrams: Comprehensive electrical system schematics for troubleshooting and repair Torque Specifications: Precise torque values for all critical fasteners Special Tool Requirements: Identification of specific tools needed for certain procedures Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) 📊 Manual Specifications File Format Digital Format: PDF (searchable text, printable pages) Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, air-cooled Displacement: 49.3 cc Bore X Stroke: 39.5 mm x 40.3 mm (typical for this class) Compression Ratio: 7.4:1 (approximate) Ignition System: Electronic CDI (Capacitor Discharge Ignition) Lubrication: Automatic oil injection (mixed with fuel) Performance Horsepower: Approx. 4.5 - 5.0 HP @ 7000 RPM (subject to regional regulations) Torque: Approx. 4.0 Nm @ 6500 RPM (subject to regional regulations) Fuel System Carburetor Model: Likely Mikuni VM12 or similar 12mm carburetor Fuel Type: Unleaded Gasoline (minimum 91 RON/87 AKI) Fuel Tank Capacity: Approx. 7.0 Liters Engine Codes Engine Code: Likely a Piaggio/Minarelli horizontal 50cc engine variant 🔧 Transmission Standard Transmission Type: Automatic Variable Transmission (CVT) Clutch: Centrifugal automatic clutch Features Drive Type: Belt drive 📐 Dimensions Exterior Length: Approx. 1840 mm Width: Approx. 740 mm Height: Approx. 1140 mm Wheelbase: Approx. 1270 mm Weights Dry Weight: Approx. 90 - 95 kg Gross Vehicle Weight Rating: Approx. 240 kg Wheels Tires Front Wheel Size: 13 inch Rear Wheel Size: 13 inch Front Tire Size: 120/60-13 Rear Tire Size: 130/60-13 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Scooters of this class typically do not undergo formal crash testing like automobiles) Active Features Braking System: Front disc brake, Rear drum brake Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil level) Driver Assistance ABS: No ABS (standard for 50cc scooters of this era) Connectivity Usb Charging: Not typically equipped 🔧 Maintenance Service Intervals Engine Oil Change: Every 2,000 - 3,000 km or annually (transmission oil) Spark Plug Replacement: Every 4,000 - 6,000 km Air Filter Cleaning: Every 1,000 - 2,000 km Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Type: 2-stroke specific oil, API TC, JASO FD (or manufacturer recommended) Transmission Oil Type: Gear oil SAE 80W-90 (API GL-4) (Check specific manual for capacity, approx. 0.12L) Brake Fluid Type: DOT 4 Known Issues Carburetor Fouling: Common in 2-stroke engines due to oil residue, requires regular cleaning/adjustment. Cvt Belt Wear: Belts can wear over time, leading to slipping and poor acceleration. Replacement typically around 10,000 - 15,000 km. Electrical Connector Corrosion: Can occur in humid environments, impacting lighting or ignition. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters. Model Evolution Habana Series: The Habana series, including the Mojito, was designed to offer a stylish, retro-inspired alternative in the 50cc scooter market. Production Production Period: The Habana Mojito 50 was produced in the early to mid-2000s. Manufacturing Location: Likely manufactured in Italy or other Aprilia facilities. 🏆 Awards & Recognition Recognitions Industry Awards:...