APRILIA MANA 850 Service Repair Manual & OEM Parts 2007-2008
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: GT / ABS Year: 2007-2008 Codes Oem Part Number Reference: Likely to be specific to Aprilia service documentation, often containing alphanumeric sequences 👋 Introduction Market Position Motorcycle Segment: Naked Sportbike / Urban Commuter with unique automatic transmission Target Audience: Riders seeking a unique, user-friendly motorcycle experience with an automatic transmission, suitable for commuting and general riding Competitive Analysis Unique Selling Proposition: Its distinctive automatic transmission (CVT) sets it apart from conventional manual motorcycles in its class. Key Features Transmission Type: Automatic (CVT) with three selectable engine maps (Standard, Sport, Eco) Frame Design: Steel trellis frame for rigidity and handling Braking System Type: Radial-mount front calipers, linkage-assisted rear braking, optional ABS 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Manual Scope: Comprehensive repair and maintenance procedures, OEM parts catalog Page Count Estimated Page Count: Estimated 300-500 pages (typical for detailed service manuals) Language Language: English (primary), potential for other languages depending on original publication Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, component specifications, piston, rings, cylinder head, valve train, crankshaft, connecting rods Engine Fuel System: Fuel injection system (MAP/MAP-TPS based), injectors, throttle body, fuel pump, fuel pressure regulator, fuel filter replacement Engine Ignition System: Ignition coils, spark plugs, ignition timing, CDI unit specifications Transmission System: Continuously Variable Transmission (CVT) operation, maintenance, fluid changes, belt inspection/replacement, clutch assembly Clutch System: Hydraulic clutch operation, master and slave cylinder, fluid type and bleeding procedures Brakes System: Front and rear brake systems, disc replacement, pad replacement, caliper servicing, brake fluid type and bleeding, ABS system (if equipped) Suspension System: Front telescopic forks (adjustable), rear monoshock absorber, linkage, spring preload, damping adjustments, seal replacement Electrical System: Wiring diagrams, battery specifications, charging system (stator, rectifier/regulator), starter motor, lighting systems, fuses, relays Cooling System: Liquid-cooled engine, radiator, cooling fan, water pump, coolant type and capacity, thermostat Exhaust System: Exhaust manifold, catalytic converter, muffler, gasket replacement, emissions control Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, fuel tank, fairings, handlebars, footpegs Wheels And Tires: Wheel bearing inspection, tire pressure specifications, tire replacement, wheel balancing Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment (if applicable, though Mana is shaft drive), coolant checks Troubleshooting: Diagnostic procedures for common issues, fault codes (if applicable via diagnostic tool), electrical system diagnostics Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls Component Replacement: Detailed instructions for replacing all major components (e.g., water pump, stator, battery, lights) Wiring Diagrams: Comprehensive electrical schematics for all systems Oem Parts Catalog: Detailed parts diagrams with corresponding OEM part numbers for identification and ordering Technical Depth Depth Of Information: In-depth technical specifications, torque values, clearances, diagnostic procedures, and step-by-step repair instructions Diagnostic Capabilities: Covers diagnostic procedures for engine management, ABS, and other electronic systems Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchable Text: Yes, typically high-quality PDF manuals have searchable text for quick information retrieval Print Quality Print Readability: High resolution for clear diagrams and text when printed Binding Type Binding Type Physical: N/A (Digital Format) Paper Type Paper Type Physical: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin Displacement: 849.9 cc Bore X Stroke: 90 mm x 66 mm Valve Train: SOHC, 4 valves per cylinder Performance Claimed Horsepower: Approximately 75 HP @ 7500 rpm Claimed Torque: Approximately 85 Nm @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: Approx. 18 liters (4.75 US gallons) Ignition System Ignition Type: Electronic ignition with variable advance Spark Plugs: NGK CR9EB or equivalent 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Engine Maps: Standard, Sport, Eco modes selectable by rider Clutch Type: Hydraulically operated wet multi-plate clutch integrated with CVT 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1140 mm (44.9 in) Wheelbase: Approx. 1510 mm (59.4 in) Seat Height: Approx. 800 mm (31.5 in) Weights Dry Weight: Approx. 200 kg (441 lbs) Wet Weight: Approx. 215 kg (474 lbs) 🛡️ Safety Features Ratings ABS Availability: Optional ABS (Anti-lock Braking System) Active Features Braking System: Dual 320mm front discs with radial-mount 4-piston calipers, 280mm rear disc with 2-piston caliper Passive Features Frame Construction: Robust steel trellis frame providing structural integrity Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster Instrumentation Features: Speedometer, tachometer, gear indicator (simulated for CVT), fuel gauge, coolant temperature, clock, odometer, trip meters, engine map indicator Driver Assistance ABS: Optional ABS system...
Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment (if applicable, though Mana is shaft drive), coolant checks
Troubleshooting:
Diagnostic procedures for common issues, fault codes (if applicable via diagnostic tool), electrical system diagnostics
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls
Component Replacement:
Detailed instructions for replacing all major components (e.g., water pump, stator, battery, lights)
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Oem Parts Catalog:
Detailed parts diagrams with corresponding OEM part numbers for identification and ordering
OBD-II or proprietary diagnostic connector for engine management and ABS diagnostics
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 7,500 km (4,660 miles) or annually, whichever comes first.
Oil Filter Replacement:
Recommended with every oil change.
Air Filter Inspection:
Check every 7,500 km, replace as needed.
Spark Plug Inspection:
Inspect every 7,500 km, replace at 15,000 km (9,320 miles).
Brake Fluid Change:
Recommended every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG/SH or JASO MA/MA2 specification (synthetic blend or full synthetic recommended)
Engine Oil Capacity:
Approx. 2.4 liters (2.5 US quarts) with filter change
Cooling System Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 (for both clutch and brake systems)
Cvt Fluid Type:
Specific CVT fluid as per Aprilia recommendations (check manual for exact specification - often a proprietary blend or a specific automotive CVT fluid)
Known Issues
Electrical Connections:
Some users have reported issues with corrosion or looseness in electrical connectors, especially in humid environments.
Cvt Belt Wear:
As with any CVT, belt wear is a maintenance item, though generally robust on the Mana.
Idle Speed Fluctuations:
Can sometimes be attributed to throttle body synchronization or minor air leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes.
Model Evolution
Introduction Year:
The Mana 850 was introduced in 2007, aiming to offer a unique riding experience.
Development Concept:
Designed to bridge the gap between a scooter and a traditional motorcycle, focusing on ease of use via its automatic transmission.
Production
Manufacturing Location:
Primarily manufactured in Italy
🏆 Awards & Recognition
Recognitions
Segment Recognition:
Received attention for its innovative automatic transmission and user-friendly design in the motorcycle market.
Choosing a selection results in a full page refresh.